Maintenance manual GHC130 Read the manual completely prior to first operation! Qamtowoc Crane Care
Open the catalog to page 1Target group The machine has been developed for demanding tasks. Persons who work on or with the machine must be trained or instructed for these tasks. Maintenance must only be carried out by trained specialists. Instructions concerning the manual Read through the operating manual thoroughly, in particular Chapter 1 SAFETY, before starting work with the machine. Keep the manual in a safe place for future use. Only work with the machine after you have read and completely understood this manual. Refrain from operating or maintaining the machine in an unsafe Do not operate machine if a fault...
Open the catalog to page 2GHC130 Important instructions concerning the manual Presentation methods This manual contains safety notices that make you aware of dangerous working practices. These safety notices are marked with a safety alert symbol and a signal word. Notes that make the work easier or contribute to better understanding when operating the machine are presented in the following manner: Information Indicates notes that draw your attention to special features. Information Indicates a cross reference to other documents. Handling instructions are presented in tabular form as follows: Current when going to press...
Open the catalog to page 3Important instructions concerning the manual
Open the catalog to page 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Presentation of safety information . . . . . . . . . . . . . 1.2 Danger sources . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 National and international regulations . . . . . . . . . . 1.4 General safety instructions . . . . . . . . . . . . . . . . . . Maintenance schedule, lubrication schedule. . . . . . . 2.1 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . 2.2 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Fill quantities . . . . . . . . . . . . . . ....
Open the catalog to page 5Crane winch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 General maintenance instructions . . . . . . . . . . . . . 6.2 Checking the winch gearbox oil level . . . . . . . . . . . 6.3 Changing the winch gearbox oil . . . . . . . . . . . . . . . 6.4 Maintaining the brake . . . . . . . . . . . . . . . . . . . . . . Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Cleaning the frame and track frames . . . . . . . . . . . 7.2 Maintaining the crawler track . . . . . . . . . . . . . . . . . 7.2.1 Spring tensioning fixture adjusting track tension...
Open the catalog to page 6GHC130 Safety - Presentation of safety information Safety alert symbol Signal word Warnings in this operating manual 1 Safety 1.1 Presentation of safety information This operating manual contains warnings to alert you to hazardous situations. A This is the safety alert symbol. It alerts the user of potential hazards of personal injury. To avoid injury and death, all safety instructions following this symbol must be observed. The signal word indicates the severity and the probability of occurrence of the danger if the instruction is not complied with. A NANGER DANGER, this signal words indicates...
Open the catalog to page 7Safety - Danger sources GHC130 1.2 Danger sources The machine has been built in accordance with the state of the technology and the recognized safety regulations. Nevertheless, there may be dangers during its use to personnel, machines and other material assets, if... • the machine is not used as intended, • the machine is not operated or maintained by trained personnel, • the safety instructions are not complied with, • the machine has defects, • the attached tools do not comply with the relevant safety regulations, • the attached tools have defects. 1.3 National and international regulations...
Open the catalog to page 8Safety - General safety instructions 1.4 General safety instructions The maintenance tasks listed must only be carried out by trained and instructed specialists. Sudden motion or unintentional starting can result in serious injury or death for anyone on or near the machine. Therefore, observe the following: Park machine on a firm substrate. If necessary, move the machine back from the edge of the excavation site. Apply the brake. Lower attached loads and boom to the ground. Switch off machine and safeguard it against unauthorized restart. In addition, use chocks to safeguard the machine...
Open the catalog to page 9Safety - General safety instructions GHC130 Walkways DANGER Danger of falling! The max. load permitted on walkways is 200 kg (440 lb) per grating A segment. Overload can damage the construction and result in severe personal injuries. Check walkways every 3 months for cracks or general damage and repair immediately. • The maintenance tasks listed must only be carried out by trained and instructed specialists. • Wear personal protective equipment (e.g. hard hat, hearing protection, protective gloves, safety footwear). • Comply with statutory accident prevention and safety regulations. • Lower attached...
Open the catalog to page 10Safety - General safety instructions Only the crane owner or his representative may release the machine for operation, after maintenance tasks. Tasks on the machine's electrical equipment must only be executed by a qualified electrician. Work on undercarriage, braking and steering systems must only be executed by specialists trained for these tasks. Work on hydraulic devices must only be carried out by personnel with specific knowledge and experience in the area of hydraulic systems. No welding tasks whatsoever may be carried out on the device without consultation with the manufacturer....
Open the catalog to page 11Safety - General safety instructions This Page Blank
Open the catalog to page 12GHC130 Maintenance schedule, lubrication schedule - Maintenance schedule 2 Maintenance schedule, lubrication schedule 2.1 Maintenance schedule Activities that must be performed on the individual assemblies are specified in the maintenance schedule. The maintenance intervals are specified in operating hours (OH). Safety instructions • The maintenance tasks listed must only be carried out by trained and instructed specialists. • Wear personal protective equipment (for example, hard hat, hearing protection, protective gloves, safety footwear). • Only mix oils, lubricants and operating fluids that...
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