14000
14000
This document provides a comprehensive overview of the Manitowoc 14000 crane, detailing its specifications, weights, and identification methods. It emphasizes the importance of using the serial number for parts and service information.
Critical safety protocols are outlined, stressing the necessity for trained personnel to operate and maintain the crane. The importance of reading and storing the Operator and Service Manuals in the operator's cab is highlighted. Key safety messages, symbols, and signs are detailed to ensure safe operation and maintenance.
This section describes standard hand signals for crane operations, the identification and function of various controls, and emergency procedures. Detailed instructions on operating controls such as engine, accessory, and boom hoist controls, as well as limit devices to prevent overextension or damage, are included.
Guidelines for the proper setup and installation of the crane are provided to ensure stability and safety during operation.
This section covers the lubrication requirements for the crane, detailing the types of lubricants to be used and the frequency of application to maintain optimal performance.
A comprehensive checklist is provided to ensure regular maintenance is performed, covering all critical components and systems of the crane to prevent breakdowns and extend its operational life.
The document outlines the various manuals provided with the Manitowoc crane, including the Operator Manual, Parts Manual, Capacity Chart Manual, Maintenance Checks and Lube Guide, RCI/RCL Operation, and Service Manual. It emphasizes that the serial numbers on these manuals must match the crane and attachment in use.
Manuals should be stored in the operator's cab and the crane owner's office for easy access, ensuring that the operator has the necessary information readily available.
Instructions are provided for deploying and storing the swing radius barrier, crucial for preventing personnel from being crushed by the swinging crane. The barrier must be deployed before crane operation.
The document stresses the importance of safe operation, highlighting that carelessness can lead to injury or damage. Operators must be qualified and familiar with the crane's functions. The manual must be read and understood by all responsible personnel.
Only designated operators or supervised trainees should operate the crane. Operators must not engage in distracting activities and must ensure all safety checks are performed before operation. They are responsible for the crane's operations and must stop operations if safety is in doubt.
The crane must not exceed the load capacities specified in the Capacity Chart. Operators must verify load weights and ensure proper attachment using suitable rigging. Guidelines for handling loads safely, considering factors like wind and weather conditions, are provided.
Key specifications and procedures include ensuring hooks and latches are not distorted, using slings and rigging in safe condition, and avoiding wrapping the load line around the load. Proper checks before lifting, smooth acceleration and deceleration during lifting, and the use of outriggers are emphasized.
Operators must familiarize themselves with Capacity and Wire Rope Specification Charts, ensure total load does not exceed rated capacity, and inspect the crane for load line interference.
Operators must remain at controls and not allow personnel under the load. All brakes and locks must be engaged when holding a load.
Continuous communication between operator and signal person is essential. Standard signals should be used unless additional signals are agreed upon for special situations.
Cranes are equipped with horns, level indicators, boom stops, and other safety devices. Safety devices must be in proper working order, and faulty devices must be tagged-out.
Category 1 aids must be repaired within 7 days of deficiency occurrence. Temporary measures can be used if aids are inoperative, but safety devices must be operational.
This document provides comprehensive safety guidelines for operating Manitowoc cranes, focusing on procedures to follow when operational aids are malfunctioning, and safety measures when operating near electrical power lines.
Guidelines for handling inoperative aids like the Anti-Two-Block Device and Rated Capacity Indicator/Limiter are provided, including assigning signal persons and establishing procedures to determine load weights.
Maintaining a minimum distance from power lines, notifying power companies, and using non-conductive materials for taglines are emphasized.
Insulated links and boom guards offer limited protection and must be kept clean and tested. Proximity devices detect electricity but not its magnitude or distance.
Operators should stay in the cab, warn others to stay away, and attempt to move the crane away from the power source.
Use safety-type containers for refueling and stop the engine beforehand. Install a fire extinguisher with a minimum rating of 10 BC in the cab.
Accidents must be reported immediately to Manitowoc, and the crane should not be returned to service until inspected. Maintenance must be performed by qualified personnel following the manual's instructions.
General safety measures include securing the boom against movement, deactivating controls, and stopping the engine. Personal safety equipment and handling hazardous materials are also covered.
Stop the engine before refueling and avoid open flames. Use safety cans for refueling and handle hydraulic oil with care.
Do not alter the crane without authorization as it affects performance and safety. Keep the crane clean and store tools properly to prevent hazards.
Dispose of waste according to regulations to prevent environmental harm. Use leak-proof containers for waste fluids and clean spills immediately.
Ensure workers are trained and familiar with disassembly procedures. Select a suitable, obstruction-free location for disassembly.
Use cranes for personnel lifting only when no safer alternative exists. Comply with manufacturer specifications and safety regulations.
This section outlines the safety protocols for operating cranes, specifically focusing on the use of luffing jibs and personnel platforms.
This section defines pedestal and barge mounted cranes, emphasizing the importance of operating within rated capacities to prevent structural failures.
Manitowoc provides capacity charts for cranes on barges, detailing conditions under which tipping and structural competence are assessed.
Regular inspection of load-bearing components is crucial to prevent failures. The document lists components to inspect and recommends daily checks for signs of overloading.
Guidelines for transporting cranes on barges include securing the boom and other components to prevent movement and damage from dynamic conditions.
This section provides a table of contents for operating controls and procedures, including standard hand signals, symbol identification, and various control functions within the crane cab.
Details on engine emergency stop switch, engine hand throttle, engine foot throttle, engine clutch lever, battery disconnect switch, and DPF switch are provided.
Includes controls for windshield wipers, climate control, work lights, panel lights, boom pins, mast switches, dome light, fan switches, horn, and cab tilt switches.
Monitors for fuel level, coolant temperature, oil pressure, battery voltage, drum rotation, boom angle, cab beacon, upperworks level, and wind speed are described.
Includes rated capacity indicator/limiter display, main display and touch pad controls, limit bypass switch, and seat switch.
Focuses on safety measures and operational limits, specifying that all control handles become inoperable when the operator is not seated, and all parking brakes are applied.
Details on bypassable limits for past and current production models of the crane are provided.
Describes the configuration of handles and drums on the crane's left and right consoles.
The boom hoist is controlled by a dual-axis handle, allowing simultaneous operation of boom hoist and swing systems.
Each load drum has a spring-applied, hydraulically-released disc brake.
The swing drive is equipped with a spring-applied, hydraulically-released disc brake.
Describes the operation of crawler brakes and the use of travel park switches, speed selectors, and cruise selectors.
Lists various limit devices, such as the boom maximum up limit, boom down limit, and block-up limit.
Outlines the operational limits for cranes, specifically focusing on the luffing jib and boom operations.
Provides detailed procedures for operating the crane, including starting the engine, adjusting the seat, and operating the boom and luffing jib.
Numerous warnings and cautions are provided to prevent hazards such as falling loads, machinery damage, and two-blocking.
Describes seat controls, including adjustments for the armrest, backrest, and seat position.
Instructions on attaching wire rope to the luffing hoist drum are provided.
Includes sections on luffing jib operation, swing operation, load drum operation, clamshell operation, and travel operation.
For cranes without a Luffing Jib Limit Bypass switch, use the setup mode to bypass limits temporarily.
Instructions for ensuring the crane is on a level surface before leaving it unattended are provided.
Remote controls are used for crane assembly and disassembly.
Manual controls for jacks and pins depend on handle movement and engine speed.
The crane features a Rated Capacity Indicator/Limiter display and a Main display, operated via touch pad controls.
The Main GUI includes Information, Diagnostic, Function Mode, CAN Bus, Camera, and Pressure Test and Calibration screens.
Details on engine coolant temperature, engine oil pressure, engine speed, fuel level, engine hours, and diagnostic data are provided.
Fault data box displays fault number, date, and time. An alarm alerts the operator when faults are enabled.
Includes engine fault prompts, DPF regeneration status, and high exhaust temperature alerts.
Function Mode screens allow enabling/disabling modes and setting operating parameters for crane functions.
High exhaust temperatures during DPF regeneration can pose safety risks.
The document provides detailed instructions on operating controls and procedures for a Manitowoc crane, focusing on various hydraulic and mechanical functions.
Includes sections on pressure testing, calibration, and safety measures under different conditions.
Wind conditions and cold weather preparation are discussed, with guidelines for operating in these conditions.
Warnings are issued regarding high pressure hazards and the effects of wind on crane stability.
The document includes tables and figures to support the procedures, enhancing clarity and usability for operators.
The document outlines the specifications for operating a crane in various temperature conditions.
Optional thermostatically controlled heaters can be installed in the hydraulic tank to assist with cold-weather startups.
The optional cold weather heater package requires a 240 volt AC single-phase power supply.
Includes detailed procedures for operating the crane's controls, particularly in cold weather conditions.
This section provides a comprehensive guide on setting up and installing the crane.
The document contains figures and diagrams illustrating the location of components such as the cold weather package receptacle, main circuit breaker, and various heaters.
This document is a technical manual for the setup and installation of a crane, specifically focusing on the boom and jib assembly.
Includes setup and installation, general safety, crane orientation, self-erecting equipment, assembly and disassembly notes, and assembly and disassembly area.
Includes warnings about tipping/overload hazards, falling load hazards, and moving parts/pinch points.
The document includes assembly drawings and diagrams to aid in the understanding of the setup process.
Outlines the use of wood blocking or steel plates under jack pads to distribute load and provide a smooth surface.
Workers must use approved ladders or aerial platforms to access crane parts not reachable from the ground.
Major components have lifting lugs for assembly and disassembly.
Connecting pins must be properly installed and retained using snap pins, quick-release pins, cotter pins, or keeper plates with cap screws and lock washers.
Before lowering the live mast in cold weather, ensure hydraulic oil is warmed to at least 60°F.
Ensure compliance with transportation requirements and secure all crane components properly.
The crane's engine must be running to assemble or disassemble using the self-erecting system.
Before starting the engine, check for leaks and ensure fuel, oil, and coolant levels are adequate.
Provides specific operating limitations during crane assembly and disassembly.
Instructions are provided for removing protective covers from the cab windows and deploying the operator's cab to the operating position.
This document provides detailed instructions for the setup and installation of a crane, specifically focusing on the procedures for raising the mast to the operating position, installing the assembly block, and attaching the crawlers.
Includes hitch pin adjustment, raising mast to operating position, safety warnings, installation of assembly block, and installing crawlers.
The document includes several figures that illustrate the procedures and highlight critical components.
The document emphasizes the importance of following the specified procedures to avoid equipment damage and ensure operator safety.
This document is a technical manual for the setup and installation of the Manitowoc 14000 crane.
Includes component assembly and disassembly, safety warnings, transport and storage, ladder usage, boom and jib rigging, and component identification.
The document includes numerous figures and diagrams to illustrate the procedures and component locations.
The manual stresses the importance of adhering to the Liftcrane Mast Capacities Chart to avoid exceeding lifting capacities.
The document provides detailed instructions for the disassembly and assembly of crane components, specifically focusing on the boom and jib sections.
Includes store load lines, remove block-up limit control and disconnect boom wiring, disassemble boom sections, sheave clusters removal and installation, jib installation, jib stop installation, and load line installation.
Includes warnings about collapsing boom hazards, tipping crane hazards, crushing injury, and falling jib hazards.
The document includes several figures that illustrate the components and procedures.
Includes procedures for tightening the cable, storing jib stop, lowering strut, removing backstay and jib pendants, and pile driver adapter installation.
Includes instructions for storing wire rope, breaking in wire rope, and pad eye usage.
The document provides detailed instructions for the setup and installation of the Manitowoc 14000 crane.
Key specifications include the parts of line required for various loads, wire rope lengths, and maximum spooling capacity.
Figures illustrate the reeving configurations for different crane operations.
The manual emphasizes the importance of adhering to safety guidelines to prevent wire rope damage and falling load hazards.
Instructions are provided for securing the load block when not in use.
The document details the reeving process for the boom hoist wire rope.
Sections cover lubrication requirements and maintenance checklists.
The document contains numerous figures and diagrams that provide visual guidance for setup, installation, and maintenance procedures.
Catalog excerpts
Operator Manual Grove Manitowoc National Crane Potain ©amtowoc
Open the catalog to page 1
©arutowoc OPERATOR MANUAL This manual has been prepared for and is considered part of - 14000 Crane Model Number XXXXXRef Crane Serial Number This Manual is divided into the following sections: SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 INTRODUCTION SAFETY INFORMATION OPERATING CONTROLS AND PROCEDURES SETUP AND INSTALLATION LUBRICATION MAINTENANCE CHECKLIST NOTICE The serial number of the crane and applicable attachments (i.e. luffing jib, MAX-ER®) is the only method your Manitowoc dealer or the Manitowoc Crane Care Lattice Team has of providing you with correct parts and service...
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THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH
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See end of this manual for Alphabetical Index SECTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction Crane Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Crane Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Crane/Attachment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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Environmental Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Disassembly Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin Removal . . . . . . . . . . . . ....
Open the catalog to page 6
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 Display Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 Display Brightness and Color Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 Factory Default Display Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48 Blank Display . . . . . . . . ....
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Crane Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Remove Protective Covers from Cab Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Remove Crane from Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Deploy Operator’s Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 Raise Mast to Operating Position . . . . . . . . . . . ....
Open the catalog to page 8
Wire Rope Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-107 Liftcrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-107 Load Block Tieback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-119 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-119 Specifications....
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Crane Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Crane Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Crane/Attachment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Reference to Past and Current Production in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Change of Ownership...
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14000 OPERATOR MANUAL INTRODUCTION CRANE DATA See the end of this section for crane data specific to your crane: • Basic Specifications • EC Declaration (if applicable) CRANE WEIGHTS See the end of this section for crane weights. CRANE/ATTACHMENT IDENTIFICATION An identification plate is attached to the outside of the operator's cab (see Figure 1-1) and to the attachments (i.e. luffing jibs) available for this crane. The crane or attachment model and serial number are etched into the plate. For the exact location of the identification plates on your crane and attachments, refer to the Nameplates...
Open the catalog to page 13
INTRODUCTION 14000 OPERATOR MANUAL Upperworks Undercarriage Operator's Cab Carbody Counterweight (both ends) (Series 3 shown) Enclosures (both sides) Crawler Crane Counterweight (Series 3 shown) Gantry Boom Hoist Wire Rope Mast Arms with Cylinders Mast (Live) Telescopic Boom Stop Wire Rope Guide (Boom Butt) Boom Butt Drum 3 (Luffing Hoist or Auxiliary Load Drum) Guide Sheaves (in Insert) Inserts Boom Straps Load Lines Load Block Boom Top Wire Rope Guide (Boom Top) Upper Boom Point Lower Boom Point Weight Ball Jib Point Jib Top Jib Butt Jib Pendants Jib Strut Jib Backstay Pendants Swing Drive...
Open the catalog to page 14
Gantry used on Serial Number 14001001 14001024: • Without Rod Ends that Pin to Gantry • With Pendants for Handling Counterweight • Without Rod Ends that Pin to • With Straps for Handling 36 Gantry used on Serial Number 14001025 - 14001072
Open the catalog to page 15
OUTLINE DIMENSIONS Boom Hinge
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14000 OPERATOR MANUAL INTRODUCTION Item Dimension 32 ft 3 in (9,83 m) 18 ft 8 in (5,69 m) Overall Length 19 ft 4 in (5,90 m) Counterweight Tail Swing 27 ft 3 in (8,30 m) 13 ft 8 in (4,16 m) 4 ft 0 in (1,22 m) 27 ft 8 in (8,43 m) Overall Length 27 ft 9 in (8,46 m) Mast Tail Swing 4 ft 6 in (1,37 m) 11 ft 7 in (3,53 m) 8 ft 0 in (2,44 m) 11 ft 3 in (3,43 m) Top of Cab Rails 11 ft 9 in (3,58 m) Top of Warning Light 40 ft 10 in (12,45 m) 0 ft 10 in (0,30 m) (bottom of step to ground) 32 ft 6 in (9,91 m) Overall Length 15 ft 7 in (4,75 m) with 20 in (508 mm) Wide Catwalk 15 ft 11 in (4,85 m) with...
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