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On-line particle characterization overview brochure

On-line particle characterization overview brochure
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On-line particle characterization overview brochure

Product catalog summary
Overview: The document provides comprehensive specifications for Malvern's particle size analyzers, emphasizing real-time solutions for industrial applications. These instruments aim to enhance process efficiency by delivering continuous and precise particle size distribution measurements.
Key Instruments:
  • Insitec Analyzers: Utilize laser diffraction to measure particle sizes from 0.1 to 1000µm, suitable for various applications including wet, dry, at-line, in-line, or on-line. They are durable, reliable, and require minimal upkeep.
  • Insitec T: Designed for dry powder streams, it offers automated operation and integrates with existing control systems, adhering to GAMP4 standards with a payback period of 6-12 months.
  • Insitec D: Suitable for dusty environments, ATEX approved for Zone 22, providing continuous measurement for dry particulate streams with minimal maintenance.
  • Insitec X: Safe for hazardous zones and hygienic applications, offering continuous measurement for dry streams with high reliability.
  • Insitec S & SX: Tailored for spray measurements, capable of handling high concentration sprays, with the SX model configurable for hazardous locations.
  • Insitec LPS: Designed for wet processes, integrating sampler, pre-diluter, and measurement cell, suitable for solid-liquid or liquid-liquid streams.
Technical Specifications:
  • All models cover a size range of 0.1 to 1000µm, feature model-independent analysis, and employ patented high concentration sizing methods.
  • They perform four measurements per second using Mie theory for first principles measurement without calibration.
  • Instruments are CE certified, watertight, dustproof, and meet industrial-grade EMC standards.
  • Optical heads and sample paths are pressure shock resistant up to 11bar(g).
Process Optimization & ROI: The analyzers facilitate 'right first time' production, reducing waste, enhancing quality, and ensuring processes operate near target limits, thus boosting manufacturing ROI.
Customization & Trials: Malvern offers customization of process interfaces, analysis software, automation, and data reporting. A 5-day trial is available to showcase the potential of a dedicated on-line Insitec system.
Additional Instruments:
  • Insitec Voyager: A mobile laser diffraction analyzer for at- or on-line use, ideal for commissioning and process optimization, offering continuous real-time data with low maintenance.
  • Insitec Voyager Pharma: A pharmaceutical-specific version of the Voyager, meeting CIP and SIP requirements, suitable for pilot plant operations and PAT research.
  • Parsum In-line Particle Probe IPP70: Provides in-line particle size analysis using spatial filter velocimetry, measuring up to 15000 particles per second, ideal for endpoint detection and process control.
  • Insitec ALISS: An at-line laser diffraction analyzer for large sample volumes, requiring no sample preparation, suitable for automated labs and multiple unit processing.
Software and Services:
  • Malvern Link Software: Integrates with plant control systems for real-time data streaming and task automation, simplifying operations and reducing training and maintenance needs.
  • Consultancy and Evaluation: Malvern provides consultancy to assess the value of on-line particle size analysis, including installation, preliminary results, and evaluation of potential improvements and ROI.
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Catalog excerpts

On-line particle characterization overview brochure-1

detailed specification sheets from www.malvern.com Particle size The eye in your process Real-time particle sizing, whatever your application nano zs Zetasizer® SyNIRgi® Chemical imaging anaysis software ISys® FPIA Sysmex® LPS Insitec® Rheology® Rosand® RH2000 Rosand® RH7&10 Bohlin® Bohlin® Bohlin® Visco 88 Process Insitec®

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On-line particle characterization overview brochure-2

2 Advanced process analysis in real-time Insitec ALISS For further information please visit www.malvern.com/process A watchful eye to help optimize your process Malvern Insitec analyzers can measure particle size distributions from 0.1 to 1000ìm, wet or dry, at-line, in-line or on-line, including mobile or static solutions for most industrial applications. Using advanced laser diffraction technology pioneered and developed by Malvern, our comprehensive range of instruments are now standard in most particulate processing industries including toners, pharmaceuticals, cement, minerals, powder coatings,...

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On-line particle characterization overview brochure-3

Advanced process analysis in real-time Insitec LPS 3 Insitec T For further information please visit www.malvern.com/process — Size range 0.1 to 1000ìm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration...

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On-line particle characterization overview brochure-4

Advanced process analysis in real-time 4 Insitec LPS Insitec D For further information please visit www.malvern.com/process — Size range 0.1 to 1000ìm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory. No calibration required — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration...

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On-line particle characterization overview brochure-5

Advanced process analysis in real-time Insitec X Approved for use in zones 0, 1 and 2, 20, 21 and 22 the Insitec X is the world’s first intrinsically safe on-line laser diffraction particle size analyzer. Manufactured to GAMP4 standards and designed to fully meet requirements for CIP and SIP it is particularly suitable for hygienic applications. The Insitec X delivers accurate continuous measurement for dry particulate streams. Easy-to-use software and fully automated operation minimize training requirements, deliver integration with existing control platforms and allow data presentation to be...

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On-line particle characterization overview brochure-6

Insitec SX can be configured to operate successfully in a wide range of hazardous or hostile locations ATEX 0,1 2,20 21,22 Advanced process analysis in real-time 6 Insitec LPS Insitec S & SX For further information please visit www.malvern.com/process — Droplet range 0.1 to 1000ìm — High speed data acquisition. Real time spray measurement at up to 4 measurements per second, reveals fine temporal fluctuations in spray patterns — High concentration measurement capability. Patented ‘multiple scattering’ analysis routine allows measurements of sprays with light obscurations up to 95% (5% transmission)...

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On-line particle characterization overview brochure-7

ATEX 0,1 2,20 21,22 For liquid application in hazardous or hostile locations, the Insitec SX is configurable with a wet flow cell Advanced process analysis in real-time Insitec L & SX (with wet flow cell) Insitec L Insitec SX (with wet flow cell) — Size range 0.1 to 1000ìm — Automatic on-line continuous, or at-line manual — Mobile installation — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles...

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On-line particle characterization overview brochure-8

Advanced process analysis in real-time 8 Insitec LPS Insitec LPS For further information please visit www.malvern.com/process — Size range 0.1 to 1000ìm — Model independent analysis — Patented high concentration sizing using automatic correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Changeable lenses in the sensor allow configuration of instrument resolution to individual process needs — CE badged...

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On-line particle characterization overview brochure-9

Our 5-day trial offer is based on the Insitec T mounted on this mobile platform to allow the potential of a dedicated on-line system to be demonstrated (see page 15). Advanced process analysis in real-time Insitec VoyagerTM — Size range 0.1 to 1000ìm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement...

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On-line particle characterization overview brochure-10

The version depicted above is FM approved and is available on request. * For zone information, please contact Malvern Instruments. Advanced process analysis in real-time 10 Insitec LPS Insitec VoyagerTM Pharma For further information please visit www.malvern.com/process — Size range 0.1 to 1000ìm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and...

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