1. Catalogs
  2. Malvern Panalytical
  3. Insitec Voyager - mobile on-line particle characterization

Insitec Voyager - mobile on-line particle characterization

Insitec Voyager - mobile on-line particle characterization

Insitec Voyager - mobile on-line particle characterization

Product catalog summary
Overview
The Insitec Voyager is a mobile laser diffraction particle size analyzer designed for real-time process analysis in industrial settings. It is highly portable, allowing for easy movement around a plant for at-line or on-line use, particularly in dry streams. The system is ideal for process optimization and commissioning studies across various unit operations such as mills, spray driers, and classifiers.

Key Features
  • Mobile design for flexibility and ease of use.
  • Automated, continuous real-time data collection.
  • Low maintenance with high reliability.
  • Embedded control PC and automation interface for integration with PLC and SCADA systems.
  • Optional data transfer to local DCS systems for enhanced process control.

Applications
  • Measures solid or liquid particulates (0.1–2,500µm) in gas process streams.
  • Supports at-line analysis with QC laboratory capabilities on the plant floor.
  • Facilitates immediate and reliable sample measurement, reducing laboratory wait times.

Design and Transportation
  • Compact and robust design, suitable for transport in estate cars or station wagons.
  • Can be easily moved over lattice flooring or checker-plate and fits in standard lifts.
  • Lightweight enough for stair transport (max 30kg per lift).

Communication and Ease of Use
  • Mountable optical head with adjustable height.
  • Configurable as an at-line system with full automation capabilities.
  • Simple assembly without hand tools and easy connection to various unit operations.

Product Specifications
  • Particle size range: 0.1 to 2,500µm.
  • Transmission: 5 - 98%.
  • Accuracy: +2% on Dv(50) reported.
  • Maximum operating pressure: 10 bar (g).
  • Operating temperature: -10°C to +40°C.
  • Industrial protection: Dust-tight and waterproof (IP66 for optical head, IP65 for cabinets).

Validation and Support
  • Comprehensive validation tools for compliance with regulatory authorities like FDA and MHRA.
  • Global support network offering service, training, and consultancy.
  • Various training formats including e-learning, classroom, and web seminars.

Conclusion
The Insitec Voyager offers a versatile and efficient solution for real-time particle size analysis, enhancing process optimization and operational efficiency in various industrial sectors.
See more

Catalog excerpts

Insitec Voyager - mobile on-line particle characterization-1

INSITEC VOYAGER ON-LINE AND AT-LINE MOBILE PARTICLE SIZE ANALYZER

 Open the catalog to page 1
Insitec Voyager - mobile on-line particle characterization-2

Advanced process analysis in real-time AWARD-WINNING MOBILE DESIGN FOR FLEXIBILITY OF USE TROUBLE SHOOTING, PROCESS OPTIMIZATION OR PERFORMING CONSULTANCIES The Insitec Voyager is a neatly packaged mobile laser diffraction particle size analyzer that can be moved easily around the plant for real-time at- or on-line use. As a fully integrated system for dry streams, Voyager is ideal for commissioning or process optimization studies on different unit operations such as mills, spray driers and classifiers. Simple to attach to any process line with the required tappings, the Insitec Voyager delivers...

 Open the catalog to page 2
Insitec Voyager - mobile on-line particle characterization-3

Advanced process analysis in real-time EXCEPTIONAL MANOEUVRABILITY WITH EASE OF USE The Voyager combines an Insitec T dry powder analyzer with all the necessary measurement electronics and a process interface in a single compact system. The use of tri-clamping and 316L stainless steel allows easy cleaning. The Voyager also incorporates an embedded control PC and automation interface for connection to PLC and SCADA applications, facilitating complete stand-alone operation and automated data reporting. • Optional data transfer to local DCS system for process control e.g. classifier speed At-line...

 Open the catalog to page 3
Insitec Voyager - mobile on-line particle characterization-4

Advanced process analysis in real-time A MOBILE SOLUTION, PACKED WITH BENEFITS closed loop 30 kgkg kgkg kg 30 30 30 30 per lift lift lift liftper lift perper per closed loop Malvern® Malvern® Malvern® Malvern® Malvern® • Easily transported in an estate car/station wagon • Fully automated, the Voyager can closed closed closed under control operateclosed unattended,closed loop loop loop loop loop of our Malvern Link II interface while Link LinkLink Link Link performing periodic self diagnostics and exchanging information with plant control systems • Robust enough to be shipped in advance • Will...

 Open the catalog to page 4
Insitec Voyager - mobile on-line particle characterization-5

Advanced process analysis in real-time EVALUATION AND CONSULTANCY You can optimise your process and establish which data capture and analysis is most valuable to you without any commitment to purchase. The Insitec Evaluation and Consultancy Service provides you with an award-winning Voyager instrument, installed at your site with a Malvern Specialist Consultant on-hand throughout a full 5-day evaluation period. 5 DAYS TO FIND THE ANSWERS FOR ONE SMALL FIXED FEE Call Malvern to schedule a pre-trial meeting to discuss and agree your particular needs and to identify the goals you wish to achieve....

 Open the catalog to page 5
Insitec Voyager - mobile on-line particle characterization-6

Advanced process analysis in real-time PRODUCT SPECIFICATION Particle size range Maximum operating pressure Operating temperature (ambient) Industrial protection D ust-tight and waterproof: Optical head IP66, cabinets IP65 V alve sequencing for automatic background, sample path cleaning, start/stop, OPC server to plant DCS Weight (approx) Insitec 25kg, Trolley 30kg, Automation cabinet 20kg Malvern Instruments has a policy of continuous product improvement and specifications may change. Further information about the optic specifications can be found at www.malvern.com/process

 Open the catalog to page 6
Insitec Voyager - mobile on-line particle characterization-7

Excellence through experience World-class service and support Malvern offers professional support at all levels. Our intention is to increase your productivity through the creation of a working relationship for the lifetime of your instrument providing service support, training and information. • ACADEMIC BIOCHEMICAL RESEARCH Many Malvern systems are used in highly regulated environments and product validation and R&D traceability are priorities for our customers. Operating to ISO9001: 2008 with TickIt accreditation for software development, Malvern is a major supplier to the highly demanding...

 Open the catalog to page 7
Insitec Voyager - mobile on-line particle characterization-8

Malvern Instruments Limited Grovewood Road, Malvern, Worcestershire, UK, WR14 1XZ Tel +44 1684 892456 Fax +44 1684 892789 www.malvern.com Malvern Instruments is part of Spectris plc, the Precision Instrumentation and Controls Company. Spectris and the Spectris logo are Trade Marks of Spectris plc. All information supplied within is correct at time of publication. Malvern Instruments pursues a policy of continual improvement due to technical development. We therefore reserve the right to deviate from information, descriptions, and specifications in this publication without notice. Malvern Instruments...

 Open the catalog to page 8

All Malvern Panalytical catalogs and technical brochures

  1. CNA3 Copper

    5  Pages

  2. CNA3 Iron

    5  Pages

  3. Insitec Dry

    16  Pages

  4. CubiX3

    4  Pages

  5. Hydro LV

    20  Pages

  6. Hydro EV

    20  Pages

  7. Hydro SM

    11  Pages

  8. 2830 ZT

    12  Pages

  9. Axios Fast

    8  Pages

  10. X'Pert3 powder

    12  Pages

  11. Cement Solution

    16  Pages

  12. AERO M

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.