Insitec Dry

Insitec Dry
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Insitec Dry

Product catalog summary
Overview: The document provides comprehensive specifications for Malvern's particle size analyzers, emphasizing real-time solutions for industrial applications. These analyzers enhance process optimization by delivering continuous and precise particle size distribution measurements.
Key Products and Features:
  • Insitec Analyzers: Utilize laser diffraction to measure particle sizes from 0.1 to 1000µm, applicable for wet or dry, at-line, in-line, or on-line settings.
  • Insitec T: Tailored for dry powder streams, featuring automated operations and control platform integration, with a payback period of 6-12 months.
  • Insitec D: Suitable for dusty environments, ATEX approved for Zone 22, offering continuous dry particulate stream measurement.
  • Insitec X: Safe for hazardous zones and hygienic applications, providing continuous dry stream measurement.
  • Insitec S & SX: Designed for high concentration spray measurements, configurable for specific needs.
  • Insitec LPS: Integrates sampler, pre-diluter, and measurement cell for wet processes, suitable for solid-liquid or liquid-liquid streams.
  • Insitec Voyager: A mobile platform for demonstrating on-line systems.
Technical Specifications:
  • All models cover a size range of 0.1 to 1000µm, with model-independent analysis and patented high concentration sizing methods.
  • Measurement techniques are based on Mie theory, eliminating the need for calibration.
  • Instruments are CE certified, watertight, and dustproof to IP65 standards, with optical heads certified to IP66.
  • Compliant with industrial-grade electromagnetic compatibility standards.
Applications and Benefits:
  • Applicable in industries such as pharmaceuticals, cement, minerals, and metal powders.
  • Reduces waste, improves quality, and optimizes processes through real-time data.
  • Customizable to specific process needs with minimal maintenance.
Trial Offer: Malvern provides a 5-day trial to showcase the potential of a dedicated on-line Insitec system.
Additional Products:
  • Insitec Voyager: A mobile laser diffraction analyzer for at- or on-line use, ideal for commissioning and process optimization, offering continuous real-time data.
  • Insitec Voyager Pharma: A pharmaceutical-specific version with polished connections and easy-to-clean design, suitable for pilot plant operations or PAT research.
  • Parsum In-line Particle Probe IPP70: Uses spatial filter velocimetry for in-line particle size analysis, measuring up to 15000 particles per second, suitable for various applications.
  • Insitec ALISS: An at-line analyzer for large sample volumes without preparation, suitable for dry particulate streams in manufacturing.
  • Malvern Link Software: Integrates with plant control systems for real-time data streaming and automation, enhancing reliability and reducing training needs.
Consultancy and Evaluation: Malvern offers consultancy services to evaluate on-line particle size analysis benefits, including installation, preliminary results, and ROI assessment.
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Catalog excerpts

Insitec Dry-1

Particle size Chemical imaging anaysis software The eye in your process Real-time particle sizing, whatever your application detailed specification sheets from www.ma

 Open the catalog to page 1
Insitec Dry-2

Advanced process analysis in real-time A watchful eye to help optimize your process Malvern Insitec analyzers can measure particle size distributions from 0.1 to 1000µm, wet or dry, at-line, in-line or on-line, including mobile or static solutions for most industrial applications. Using advanced laser diffraction technology pioneered and developed by Malvern, our comprehensive range of instruments are now standard in most particulate processing industries including toners, pharmaceuticals, cement, minerals, powder coatings, pigments and metal powders. Their rugged construction and robust technology...

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Insitec Dry-3

Advanced process analysis in real-time The Insitec T is the base model of the Insitec range. Widely used within — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument...

 Open the catalog to page 3
Insitec Dry-4

Advanced process analysis in real-time ATEX approved for use in Zone 22 rated areas, the Insitec D is an — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory. No calibration required — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument...

 Open the catalog to page 4
Insitec Dry-5

Advanced process analysis in real-time Approved for use in zones 0, 1 and 2, 20, 21 and 22 the Insitec X — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument...

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Insitec Dry-6

Advanced process analysis in real-time The Insitec S is a rugged laser diffraction particle size analyzer for — Droplet range 0.1 to 1000µm — High speed data acquisition. Real time spray measurement at up to 4 measurements per second, reveals fine temporal fluctuations in spray patterns — High concentration measurement capability. Patented ‘multiple scattering’ analysis routine allows measurements of sprays with light obscurations up to 95% (5% transmission) — User-friendly software. Time history display allows ‘frame by frame’ inspection of a spray event. Flexible data filtering options. Compliance...

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Insitec Dry-7

Advanced process analysis in real-time (with wet flow cell) — Size range 0.1 to 1000µm — Automatic on-line continuous, or at-line manual — Mobile installation — Model independent analysis — Patented high concentration sizing Designed for real-time measurement of solid particulates and emulsions in dilute and concentrated liquid streams e.g. pharmaceuticals and minerals. The Insitec L is manufactured to GAMP4 standards. The hardware is designed to be compatible with CIP and SIP requirements. method using a correction for multiple scattering — 4 measurements per second of the complete particle...

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Insitec Dry-8

Advanced process analysis in real-time The Insitec LPS brings the reliability and accuracy of laser — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing using automatic correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Changeable lenses in the sensor allow configuration of instrument resolution to individual process needs — CE badged — Watertight and dustproof...

 Open the catalog to page 8
Insitec Dry-9

Advanced process analysis in real-time Insitec Voyager The award-winning Insitec Voyager is a neatly packaged mobile laser — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration...

 Open the catalog to page 9
Insitec Dry-10

Advanced process analysis in real-time Insitec Voyager Pharma TM The Insitec Voyager Pharma is a — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument resolution...

 Open the catalog to page 10

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