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oval gear flow meters

oval gear flow meters

oval gear flow meters

Product catalog summary

General Overview

The FLOWMATE (M-III) series is a compact liquid flowmeter designed primarily for monitoring fuel consumption in combustion appliances, heaters, and other applications requiring small flow measurement. It features a built-in pulse generator for remote control and totalizing counters to monitor throughput. The series includes meter sizes 38, 39, 40, 41, and 45, with size 38 specifically designed for water and pure water applications.

Specifications

Meter Sizes and Nominal Sizes

  • Size 38: R 1/4 Rc1/4 (with fitting)
  • Size 39: Rp 1/8 (6mm)
  • Sizes 40, 41: Rp 1/8 (6mm)
  • Size 45: Rp 1/4 (8mm)

Accuracy and Flow Ranges

  • Size 38: 0.09–3 L/h with ±1% RD accuracy
  • Size 39: 0.12–6 L/h with ±3% RD accuracy
  • Sizes 40, 41, 45: Higher flow ranges up to 500 L/h with ±3% RD accuracy

Operating Conditions

  • Temperature range: -10 to +60°C (size 38), -20 to +80°C (others)
  • Maximum operating pressure: 0.3 MPa (size 38), 0.49 MPa (size 39), 0.98 MPa (sizes 40, 41, 45)

Materials

  • Body materials: Stainless steel (SUS316), Aluminum with alumite treatment, Cast iron (FC200), or SCS14A stainless steel
  • Rotor materials: PEEK resin (size 38), PPS resin (size 39), special resin, or stainless steel (sizes 40, 41, 45)
  • Note: Aluminum body (code "L") is not suitable for water or corrosive liquids

Viscosity Compatibility

  • Compatible with liquids ranging from 0.3 mPa·s up to 1000 mPa·s depending on meter size and rotor material

Features

  • Compact design with integrated pulse generator
  • Simple, robust, and cost-effective construction
  • Remote totalizing counter for throughput monitoring and control
  • Supports multiple flow control systems combined with pumps and valves
  • Suitable for fuel cell applications and low to micro flow measurement

Pulse Output and Electrical Specifications

  • Detection method: Magnetic sensor (MR sensor standard), optional reed switch (except sizes 38 and 39)
  • Response frequency: Up to 1000 Hz
  • Output pulse voltage: Minimum 0.5 VDC at 6.4–7.4 V supply, or minimum 2 VDC at 12–24 V supply
  • Transmission distance: Up to 1 km with appropriate cable
  • Power supply: 12–24 VDC ±10%
  • Power consumption: Max 10 mA (0.3 W)
  • Output pulse types: Scaled and unscaled pulses available depending on model

Pulse Unit and Meter Factors

  • Meter sizes 40, 41, 45 have defined meter factors and pulse units, e.g., size 45 has 5.0 mL/pulse with max flow 500 L/h
  • Sizes 38 and 39 provide unscaled pulses with lower flow rates

Meter Error and Pressure Drop

Graphs indicate meter error and pressure drop for different fuels (gasoline, kerosene, fuel oil) across flow rate percentages. Errors range from +1.0% to -1.0%, and pressure drops vary with flow rate and fluid viscosity.

Compliance and Standards

  • Complies with EU Electro-Magnetic Compatibility Directive 89/336/EEC and related amendments
  • Meets EN55011:1998/A1:1999 Group 1 Class B and EN61000-6-2:1999 standards

Product Codes and Options

  • Models available: 38, 39, 40, 41, 45
  • Body and rotor material combinations vary by model
  • Connection options: With or without connector
  • Pulse generation: MR sensor standard, reed switch optional (except sizes 38 and 39)
  • Pulse types: Scaled pulse (MR sensor only), unscaled pulse

Combination with Receiving Instruments

The flowmeters can be connected to various receiving instruments such as totalizers (EL0122), F/I converters (SU1312), analog signal converters (4–20 mA DC or 1–5 V DC), and power units (SU1303) supporting multiple units. Pulse outputs are open-collector type and compatible with CPU outputs.

Strainers

  • Strainers are recommended for meter sizes 38 and 39 (if fittings are not provided)
  • Strainer materials: FC200 cast iron or SCS14A stainless steel body with SUS316 stainless steel net
  • Maximum operating pressure for strainers: 1.57 MPa
  • Strainer mesh size: #300 for size 38, #200 for others

Outline Dimensions

  • Detailed dimensions provided for meter sizes 38, 39, 40, 41, and 45 including screw sizes and depths
  • Typical dimensions: Size 38 approx. 84 mm length, sizes 40 and 41 approx. 43.8 mm width

Important Notes and Limitations

  • Meter size 38 must be installed with physical orientation from bottom to top only
  • Body material with code "L" (aluminum + alumite) is not suitable for water or corrosive liquids
  • For measurement of materials other than water, purified water, and oils, consult the factory especially for resin rotor materials
  • Provision of a lightning arrestor is recommended for pulse generator protection
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Catalog excerpts

oval gear flow meters-1

Super Micro Flowmate GENERAL SPECIFICATION Designed for monitoring fuel consumption of combustion appliances and heaters or elsewhere where small flow measurement is desired, the FLOWMATE ( M-III) is a compactly built liquid service flowmeter dedicated to remote control with a pulse generator. Meter size 38 (resin body) intended for water and pure water applications is a new addition to this series, expanding the applciation range for small flow 1. Compact configuration with built-in pulse generator. 2. Simple and firm construction. Inexpensive. 3. Remote totalizing counter displays actual throughput of flow to be utilized for monitoring and controlling of fuel consumption in various types of instruments. 4. Multiple flow control systems can be made-up being combined with versatile flow control elements such as pump and valves, i.e: proportional injection of additives in fine chemical processes. 5. Ideal for fuel cell applications or other low to micro flow measurement. • Flow Range • Meter Body *1 Acceptable physical orientation of meter size 38 is from bottom to top only in the pipeline. #2 Material C ; Stainless steel (Body : SUS316, Rotor: SUS316L (Sintered metal)) L ; Aluminum + Alumite treatment P ; PPS resin (For measurement of materials other than water, purified water and oils, consult the factory.) Model 39 only P ; PEEK resin (For measurement of materials other than water, purified water) Model 38 only NOTE; Body material with code "L" is not serviceable with water and corrosive liquids.

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oval gear flow meters-2

• Pulse Generator • Output Pulse Unit 2.Reed Switch (Option: Except for Size 38 or 39) • Output Pulse Unit Provision of a lightning arrestor (M-SYSTEM : MDP-SP or equivalent) is prerequisite. ■ METER ERROR AND PRESSURE DROP Flow rate (%)

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oval gear flow meters-3

■ COMBINATION WITH RECEIVING INSTRUMENTS Unsealed pulse ^ Scaled pulse or Unsealed pulse (Open-collector pulse) Unsealed pulse Scaled pulse Scaled pulse or Unsealed pulse (Open-collector pulse) •Typical examples are shown here. Many other receiving instruments can be connected, depending on your particular •As for receiving instruments, see the respective product general specification. ■ PRODUCT CODE EXPLANATION

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oval gear flow meters-4

■ OUTLINE DIMENSIONS (Unit in mm) • Super Micro Flowmate (size 38) • Super Micro Flowmate (size 39) 16 across hexagonal flats NOTE: For meter size 38, prepare a strainer (mesh #300). Meter size 39 requires a strainer if fittings are not provided. (Without fittings) Green f:SIG. unsealed pulse unsealed pulse Body Material : FC200 (Cast Iron) orSCS14A (Stainless steel) Net Material : SUS316 (Stainless steel) • Outline (Material:B) • Outline (Material:C) • Product code bushings. (Bushings are contained in the same package *2 Dimensions are shown with bushings installed. The specification as of Sep.,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.