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TOOL BOOK

Product catalog summary

Overview: This document is a technical catalog for Malco Products, detailing various tools and accessories for metal fabrication and construction applications. It includes historical context, product specifications, and contact information.

History: Malco was founded in 1950 by Mark Keymer, focusing on innovation in metal fabrication tools. Key milestones include the development of Zip-in screws and TurboShear drill attachments.

Product Categories:

Drill Attachment Tools: TurboShear models for cutting metal, with specifications on weight, replacement parts, and material capacities.
Pneumatic Assisted Tools: Tools utilizing pneumatic power for enhanced performance.
Radiant Heating Tools: Tools for installation and maintenance of radiant heating systems.
Flexible Duct Tools: Tools for working with flexible duct systems.
Metal Fabrication Tools: Tools for cutting, shaping, and assembling metal components.
Snips and Shears: Various cutting tools for different materials and applications.
Roofing and Gutter Tools: Tools for roofing and gutter installation and maintenance.
Vinyl and Fiber Cement Siding Tools: Tools for installing and maintaining siding materials.
Metal Punch Tools: Tools for creating holes in metal sheets.
Natural Roofing Slate Tools: Specialized tools for working with slate roofing materials.
Chain Link Fencing Tools: Tools for installing and maintaining chain link fences.
Utility Tools and Accessories: General-purpose tools and accessories for various applications.

Key Specifications:

Drill attachments require a 6.35 mm chuck and specific voltage and amperage for optimal performance.
TurboShear models are designed for cutting galvanized and mild steel with specific thickness capacities.

Contact Information: Includes international and regional contact details for customer service and sales inquiries.

Additional Resources: The catalogue directs users to online video demonstrations for tool usage and tips.

Product Overview: Detailed specifications and descriptions of various TurboShear products designed for cutting different materials such as metal roofing, fiber cement, natural slate, asphalt shingles, and vinyl. Each product is equipped with specific features to enhance cutting efficiency and precision.

Specifications:

TurboShear for Corrugated Metal Roofing: Designed for metal roofing panels with thicknesses ranging from 0.31 to 0.61 mm. Includes a carrying case and replacement blades.
TurboShear Double Cut: Suitable for cutting galvanized steel (1.32 mm) and mild steel (1.22 mm). Comes with a carrying case and replacement blades.
TurboShear Fiber Cement Siding: Capable of cutting 8 mm fiber cement siding and 13 mm backer board. Replacement blades and skid plates are available.
TurboShear Slate-Cutting: Designed for natural roofing slate up to 8 mm thick. Includes replacement blades and skid plates.
TurboShear Shingle Shear: Suitable for cutting multiple layers of asphalt shingles up to 12.7 mm thick. Replacement blades are available.
TurboShear Vinyl Cutting: Designed for vinyl siding (1.40 mm) and sheeting (3.18 mm). Replacement blades are available.
TurboShear 16 Gauge: Suitable for cutting mild steel up to 152 mm. Replacement cut inserts are available.

Drill Requirements: All TurboShear products require a drill with a 6.35 mm chuck, minimum 14.4V DC, and maximum 7A AC. Note that the drill is not included.

Additional Features:

Head rotation for maneuverability.
Minimal dust production during cutting.
Easy one-hand operation for stability and precision.

Patent Information: These products are covered under U.S. Patent No. 9,649,702.

Drill Requirements and Specifications: The document specifies the requirements for drills, including a 9.53 mm chuck, a minimum of 14.4V for cordless drills, and a maximum of 7A for corded drills. It is noted that the drill is not included with the purchase.

Product Descriptions and Capabilities:

Turbo Crimper: Designed for making precise crimps in ducts and pipes of various materials, featuring a 9:1 gear reduction for safety and control.
TurboCrimper Impact: Lighter tool for crimping metal ducts and pipes.
TurboShear Heavy Duty Pneumatic: A pneumatic shear for cutting sheet metals, compatible with standard air supply setups.
TurboShear Fiber Cement Backerboard Pneumatic: Designed for cutting fiber cement siding and backerboard, using air pressure for powerful cutting.

Tool Attachments and Accessories: Various drill attachment tools and accessories, including a 360° rotating collar that is not compatible with the specified model.

Staplers for Radiant Heating Installations:

Foamboard Stapler: Used for in-floor radiant heating installations, featuring a lightweight polymer magazine and automatic staple adjustment.
Pex Stapler for Wood and Foamboard: A manual stapler for securing PEX pipes to wooden sub-floors or foamboard bases.

General Recommendations: For optimal use, it is recommended to use a minimum 12V impact driver with a 1/4 inch hex chuck for certain tools. The document emphasizes the efficiency of these tools, being five times faster than manual crimpers, and highlights the minimal dust production during use.

Specifications: The catalog provides detailed specifications for each tool, including catalog numbers, descriptions, net weight, throat depth, and material capacities.

Procedures and Applications: The tools are designed for specific metalworking tasks such as creating male connections in metal ducts, making clean and accurate bends, and ensuring tight, leak-proof connections.

Recommendations and Best Practices: The catalog emphasizes the importance of using the right tool for specific materials and tasks. Ergonomic design and rust-resistant materials are highlighted for user comfort and tool longevity.

Key Features: Features such as forged steel jaws for durability, depth graduations for precision, and compound leverage designs for efficiency are highlighted.

Limitations: Some tools are specifically noted as not suitable for use with steel, indicating material limitations that users must consider.

Specifications: Detailed specifications and descriptions of various models of Aviation Snips, including left-cutting, right-cutting, and combination cutting snips.

Design and Features: All models feature a traditional forged steel jaw design with compound leverage handle linkage, providing solid gripping power for cutting sheet metals and vinyl plastics.

Applications: These tools are suitable for cutting various metals and are designed for precision and control in both straight and curved cuts.

Overview: Detailed specifications and descriptions of various tools used for roofing, gutter work, and vinyl siding.

1. Drip Edge Folding Tools: Used for creating bends in metal roofing panels.

2. Crimpers: Tools for various metals including aluminum, copper, and stainless steel.

3. Notching and Punch Tools: Tools for vinyl and aluminum siding.

4. Vinyl Siding Tools: Tools for vinyl siding removal and installation.

5. J-Channel Cutters: Designed for making drain tabs and miter cuts.

6. Recommendations: Specific tools recommended for certain applications and conditions.

Specifications: Detailed specifications for various tools and components used in metal fabrication and construction.

1. Hole Punches: Features compound leverage for increased mechanical advantage.

2. Channel Shears: Compound leverage channel shear for cutting metal studs or runners.

3. Slate Tools: Tools for natural roofing slate.

4. Hog Rings: Lightweight and designed for fast installation.

Key Specifications: Net weights and dimensions are provided for each tool.

Tools and Accessories: Various tools and accessories for metal fabrication and construction.

Catalog excerpts

TOOL BOOK CATALOGUE DES OUTILS GUIDA AGLI ATTREZZI

Open the catalog to page 1

malco tool book | catalogue malco | guida agli attrezzi malco Malco Products, SBC | 14080 State Hwy 55 NW | PO Box 400 | Annandale, Minnesota U.S.A. 55302-0400 | © 2018 4-1-2018 / SL16660B 1950’s Mark Keymer founded Malco in 1950 and established a legacy of innovation, efficiency and quality. His family and Malco employee owners carry on this proven approach today. Mark Keymer fonda Malco en 1950 et établit une tradition d’innovation, d’efficacité et de qualité. Sa famille et les propriétaires et employés de Malco poursuivent aujourd’hui dans cette démarche qui a porté ses fruits. Mark Keymer...

Open the catalog to page 2

malco tool book | catalogue malco | guida agli attrezzi malco Computer, Tablet or Smart Phone? Check out our online video collection featuring our most popular tools! These professionally made videos feature demonstrations, tips and advice for our HVAC, Roofing, Siding, Gutter and Fencing Tools markets. Go to www.malcotools.com and click on the video link to get started! Ordinateur, tablette ou téléphone intelligent ? Consultez notre collection de vidéos en ligne présentant nos outils les plus populaires ! Ces vidéos professionnelles contiennent des démonstrations, des conseils et des astuces...

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malco tool book | catalogue malco | guida agli attrezzi malco Drill Attachment Tools • Accessoires pour perceuse • Attrezzi per accessori trapano Metal Cutting - 20 ga. • Découpage de métaux - calibre 20 • Taglio del metallo - calibro 20 Drill Not Included. • Perceuse non fournie. • Trapano non incluso. • U.S. Patent No. D488,695 TS1 EV This rugged but inexpensive accessory cuts straight and to the left and is capable of navigating tight curved patterns and squares in heavy 1.02 mm galvanized steel. Blind cuts require only a 12.7 mm starting hole. Cet accessoire solide mais peu onéreux fait des...

Open the catalog to page 4

malco tool book | catalogue malco | guida agli attrezzi malco Drill Attachment Tools • Accessoires pour perceuse • Attrezzi per accessori trapano Corrugated Metal - 30/24 ga. • Tôle ondulée – Calibre 30/24 • Metallo ondulato calibro 30/24 Drill Not Included. • Perceuse non fournie. • Trapano non incluso. • U.S. Patent No. 9,649,702 Making your power drill a powerful metal-cutting shear is now a more attractive idea than ever before! This well tailored attachment quickly inserts into the chuck of a corded or cordless drill to make fast straight, curved or square cuts in most common sheet metals....

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malco tool book | catalogue malco | guida agli attrezzi malco Drill Attachment Tools • Accessoires pour perceuse • Attrezzi per accessori trapano Fiber Cement Siding• Bardage en fibro-ciment • Rivestimenti edili in fibrocemento Drill Not Included. • Perceuse non fournie. • Trapano non incluso. • U.S. Patent No. 9,649,702 Make fast, accurate cuts in fiber cement siding anywhere on the job with a versatile and powerful TurboShear Drill Attachment. A wide skid-plate on the head design stabilizes cutting action for extra-smooth results in 7.9 mm fiber cement siding plank. Minimal Dust! Un minimum...

Open the catalog to page 6

malco tool book | catalogue malco | guida agli attrezzi malco Drill Attachment Tools • Accessoires pour perceuse • Attrezzi per accessori trapano Asphalt Shingles • Bardeaux d’asphalte • Tegole di bitume Drill Not Included. • Perceuse non fournie. • Trapano non incluso. • U.S. Patent No. 9,649,702 Make fast, clean, trim cuts in multiple layers of asphalt shingles, up to 12.7 mm thick. Easily shear along a roof valley, or make tight left square cuts and circles to fit around utility outlets, with equal precision and ease. An extra-wide jaw opening with beveled lead-in tip on the upper blade handles...

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malco tool book | catalogue malco | guida agli attrezzi malco Drill Attachment Tools • Accessoires pour perceuse • Attrezzi per accessori trapano Vinyl Siding Cutting • Découpe de bardeaux en vinyle • Taglio di rivestimenti in vinile Drill Not Included. • Perceuse non fournie. • Trapano non incluso. • U.S. Patent No. 9,649,702 Vinyl Cutting TurboShears provide easy scissor action for making straight cuts, circles and squares in vinyl siding. A knife-like beveled blade edge quickly penetrates siding to start cut. Non-slip blades and 9.53 mm jaw opening tackles lock-seams with ease. Cette cisaille...

Open the catalog to page 8

malco tool book | catalogue malco | guida agli attrezzi malco Drill Attachment Tools • Accessoires pour perceuse • Attrezzi per accessori trapano Case Only Mallette seule Solo valigetta TurboShear Carrying Case with Protective, impact resistant storage case is heavy blow-molded HDPE (high density polyethylene). Available for Select TurboShear Models. • Malette de transport pour TurboShear avec rangement protecteur, antichoc en polyéthylène haute densité moulé. Disponible pour certains modèles de TurboShear. • TurboShear con valigetta protettiva, resistente agli urti in PEAD (polietilene ad alta...

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malco tool book | catalogue malco | guida agli attrezzi malco Air Assisted Tools • Outils pneumatiques • Attrezzi idraulici ad aria Metal Cutting • Découpe de métal • Taglio di metalli TSHD1A EV The ultimate tool for those who want to make fast, easy cuts, any kind of cuts, in most common sheet metals. This versatile, compact pneumatic shear cuts straight and to the left and is capable of navigating profiles, tight patterns or square corners. Compatible with standard on-the-job or in-the-shop air supply set-ups. L’outil idéal pour réaliser des découpes rapides et faciles de tout type dans la...

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malco tool book | catalogue malco | guida agli attrezzi malco Radiant Heating Tools • Outils pour chauffage à chaleur rayonnante • Strumenti per riscaldamento radiante FBSN Foamboard Stapler is for in-floor radiant heating installations. Lightweight one-piece polymer magazine stands up to any rugged job-site environment. A leaf spring controlled stop automatically adjusts to setup staple and guide it through the fastening mechanism without risk of jamming or deforming staple. Magazine loads strips of 25 staples. Agrafeuse pour plaque de mousse pour installation de chauffage à chaleur rayonnant...

Open the catalog to page 11

TOOL BOOK

TOOL BOOK

Catalog excerpts

All Malco Products, Inc. catalogs and technical brochures