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COLLISION REPAIR & AUTOBODY TOOLS

COLLISION REPAIR & AUTOBODY TOOLS
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COLLISION REPAIR & AUTOBODY TOOLS

Product catalog summary
Professional Conformable Sander
The conformable sander is engineered to minimize fatigue and ensure even pressure during sanding. It features an internal aluminum memory bar for easy adjustments and a thin, flexible paper slide interface to prevent abrasive paper damage. The polymer block is solvent-resistant, and the sander is available in two lengths, using standard hook and loop backed abrasive paper.
Weld-Bonding Axial Pliers
These pliers are designed for precise welds in confined spaces, available individually or in a kit. They offer one-handed operation and are made from forged steel. Various types are available for different joint clamping needs, each with specific thread depths.
Drill Attachments and TurboShears
Malco's TurboShears are designed for heavy-duty metal cutting, attachable to standard drills, and offer precise cuts with features like lateral blade adjustment. They can cut through materials such as steel and aluminum and are available in models for specific tasks.
Air Powered TurboShears and TurboXTools
These tools provide fast, clean shearing of automotive-grade sheet steel. They are compact, lightweight, and compatible with most air compressors, ideal for tasks like door skin removal.
Specifications
Replacement blades are made from galvanized and mild steel, designed for precision cutting of door hems. Air-powered tools feature a high-impact ABS polymer anvil and solvent-resistant hemming tool head, suitable for hemming quarter panels.
Performance and Features
Air tools operate at 2600 RPM, requiring 4 CFM at 90 PSI. They are designed for hemming with precision, creating a factory-like finish.
Dent Removal System
The RADiTAP™ system offers adjustable air power for dent removal, with versatile configurations for different tasks.
Punch & Flange Air Tools
These tools provide a fast solution for dent removal and metal fabrication, featuring a 2-in-1 design.
Metal Working Tools
Includes spot weld cutter kit, screw extractor kit, and Torx socket kit for precise metalworking tasks.
Metal-Cutting Snips
Max 2000® and Andy™ snips offer high performance for cutting sheet metal, available in various configurations.
Metal Bending Tools
Hand seamers with ergonomic grips are available for bending and straightening sheet metal, with precise depth graduations.
Additional Tools
Includes step drills, hand riveters, and deadblow hammers, each designed for specific metalworking tasks.
See more

Catalog excerpts

COLLISION REPAIR & AUTOBODY TOOLS-1

PAIR N RE LS LISIO COL TOO BODY AUTO &

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COLLISION REPAIR & AUTOBODY TOOLS-2

CONFORMABLE SANDER Segmented block quickly conforms to and holds contours down to 8-1/2 (216 mm) inside block radius to produce Convex, Concave or S-curve shapes. Available in 5 and 8 inch lengths. Conformable Sander Now techs can sand contours with a block that holds a set shape and is easy to grip. • A generous gripping area on block reduces fatigue and ensures even-pressure sanding. • An internal aluminum memory bar holds the block and slide contour in place, and can be set and re-set with reasonable hand force. • The thin, flexible paper slide interface allows block contour to be changed...

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COLLISION REPAIR & AUTOBODY TOOLS-3

WELD-BONDING AXIAL PLIERS Make fast, accurate welds, even in tight spaces. Designed for one-handed use for increased productivity. Six axial weld-bonding pliers secure all types of joints to make welding easier for autobody technicians. • Axial weld-bonding pliers eliminate provisional welding. • Straight line axial motion allows versatile offset clamping. • One hand clamping operation and release is fast and easy. • Forged steel construction extends tool life. • Durable finishes resist welding splatter. L - TYPE AXIAL WELD-BONDING PLIERS LL - TYPE AXIAL WELD-BONDING PLIERS Clamp a single flanged...

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COLLISION REPAIR & AUTOBODY TOOLS-4

Attachment TURBOSHEARS TURBOSHEARS ly attaches Quick o a drill or you t ct driver ! impa eady own alr 360˚ 360º Rotating Head secures in any position for optimum tool clearance and material flow. Malco’s autobody tools are available either as attachments to your own corded or cordless drill, or for use with your air supply. You will be expert an using them within a few minutes. The highly adaptable attachments come with built-in adjustable locking drill clamps. When done, simply un-chuck the attachment and return the drill for other tasks. Easy to Use! Long-life, dual ball bearings Power-groove...

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COLLISION REPAIR & AUTOBODY TOOLS-5

DRILL ATTACHMENT TURBOSHEARS METAL CUTTING DRILL ATTACHMENT Rugged, inexpensive and a breeze to use, the original TurboShear requires only 1/4 in. (6.35 mm) 1200 rpm drill to operate. • Cuts straight and to the left for tight round and square body patches. • Cuts thick plastic bumpers. • Two-hand operation with hand peg. • Lateral blade adjustment ensures optimum cutting performance for life of blades. Drill Requirements: Fits 1/4 - 1/2 in. (6.35 - 12.7 mm) drills including 1/4 in. (6.35 mm) Quick Release Chucks Catalog Number Description TS1C TurboShear, Metal Cutting, Drill Attachment Replacement...

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COLLISION REPAIR & AUTOBODY TOOLS-6

DRILL ATTACHMENT TURBOSHEARS AND TURBOXTOOLS DOUBLE-CUT DRILL ATTACHMENT Produce a clean, straight edge on both sides of the cut. • Cuts up to 18-gauge (1.22 mm) automotive steel. • Blades can approach a cut from either end to produce a quality work-piece edge. • Cleanly disengages from cut without pulling scrap through tool head. Drill Requirements: Fits 1/4 - 1/2 in. (6.35 - 12.7 mm) drills including 1/4 in. (6.35 mm) Quick Release Chucks 360˚ Catalog Net Wt. Number Description lbs. (kg) TSMD1 TurboShear, Double Cut, Drill Attachment 3.6 (1.63) Replacement Parts TSMDRBC Replacement Blades Metal...

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COLLISION REPAIR & AUTOBODY TOOLS-7

DRILL ATTACHMENT TURBOSHEARS AND TURBOXTOOLS QUARTER PANEL HEMMING DRILL ATTACHMENT Replicates a hammer and Replicates a hammer and dolly motion at high speed, dolly motion at high speed, with precision, less fatigue with precision, less fatigue and faster results. and faster results. Hem replacement quarter panels on late model cars up to 80% Faster! Save time and get better looking results when replacing rear quarter panels on late model vehicles. Expect to finish in five to eight minutes, up to 80% faster than using a hammer and dolly. While you work, you stand outside the vehicle with a clear...

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COLLISION REPAIR & AUTOBODY TOOLS-8

DRILL ATTACHMENT TURBOSHEARS AND TURBOXTOOLS DOOR SKIN REMOVAL DRILL ATTACHMENT Safer Removal of Door Skins because this tool’s built-in guide helps you gauge the right cutting depth. A pad keeps you from accidentally cutting into and damaging the inner material of the door frame. Dust, dirt, and sparks are eliminated during the cutting process. Safer than using a grinder for removing door skins while avoiding the risk of burn marks from grinder sparks. This tool is ideal in shops working with aluminum vehicles, as it does not generate airborne dust that can cross contaminate body panels. Narrow...

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COLLISION REPAIR & AUTOBODY TOOLS-9

DRILL ATTACHMENT TURBOSHEARS AND TURBOXTOOLS DOOR SKIN HEMMING DRILL ATTACHMENT Provide a tight, clean hemmed door edge with speed, precision and limited manual tacking. Replace Door Skins to a door frame quickly with a rolled hem that looks very similar to the original factory hem. Customers will be happy when they see how great their repaired doors look. No risk of denting, scratching, or marring the door skin’s surface. Handle different door thicknesses as the tool properly aligns the skin and frame. Any adhesive residue is easily removed from the tool. Anvil guides head without marring or...

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COLLISION REPAIR & AUTOBODY TOOLS-10

AIR POWERED TURBOSHEARS AND TURBOXTOOLS Powered TURBOSHEARS TURBOSHEARS ess the o’s Harn Malc wer of ed tools Po power n the aird get o ter! an oad fas r Air Powered TurboShears, Door Skin Removal and Hemming TurboXTools are work-saving innovations targeted to the restoration and collision repair pro. Replaceable blades Long-life, dual ball bearings Air supply compatible with most existing air set-ups

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COLLISION REPAIR & AUTOBODY TOOLS-11

AIR POWERED TURBOSHEARS AND TURBOXTOOLS METAL CUTTING AIR TOOL Beefy, wide-opening jaws easily navigate body panels, layered metal and thick plastic bumper profiles. • Compact, lightweight, one-hand operation. • Cuts straight and to the left for tight round and square body patches. • Operates at high or low speeds for maximum control and precision. • Lateral blade adjustment ensures optimum cutting performance for life of blades. • Easily replaceable, long-lasting blades. Catalog Number Description TSHD1A1 TurboShear Metal Cutting, Air Tool Replacement Parts TSHDRBC Replacement Blades Metal Capacities...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.