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catalog_Worm-Speed-Reducer_MA-series

catalog_Worm-Speed-Reducer_MA-series
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catalog_Worm-Speed-Reducer_MA-series

Product catalog summary
Introduction
The document introduces the Makiace MA series, a new line of worm gear speed reducers by Makishinko, highlighting their high-end features, efficiency, and compact design. These products are tailored for modern applications, offering enhanced power and efficiency.

Features
The MA series features a significant increase in efficiency, torque, and overhang load capacity compared to previous models. The design is compact and lightweight, facilitating easy operation without the need for running-in.

Specifications
The document details specifications such as nominal types, motor specifications, major component materials, and designated lubricants. High-grade lubricants are used to ensure optimal performance.

Precautions for Handling
Users should stop operation if abnormalities occur, avoid exceeding specified loads and speeds, and handle the product carefully due to high operating temperatures. Initial operation should not exceed 80% of the rated load.

Maintenance
Regular maintenance includes changing lubricants after the first 50 hours of operation and every six months thereafter. Specific models require greasing, and guidelines for lubricant disposal should be followed.

Shaft Arrangement and Rotation Direction
Guidance is provided on deciding shaft positions based on input and output positions, along with rotation direction and special installation considerations.

Type Number Selection
The selection process involves determining load coefficients, thermal rating capacity, and compatibility with servomotors. Overhang load calculations are crucial for selecting the appropriate speed reducer.

Conclusion
The Makiace MA series offers a high-performance, efficient, and compact solution for various industrial applications, with significant improvements over previous models.

Specifications and Calculations
The document provides detailed specifications and calculations for selecting the appropriate type number of a worm gear speed reducer based on input capacity and output torque. It includes formulas for calculating equivalent input capacity, thermal rating capacity, and overhang load checks.

Overhang Load (OHL) Calculations
Methods to calculate the equivalent allowable overhang load based on the load's position relative to the output shaft are outlined, with formulas for different scenarios and a table listing allowable OHL for various shaft sizes.

Thermal Rating Capacity Check
The thermal rating capacity is calculated using the heat-transfer coefficient, lubricant temperature, ambient temperature, and efficiency. A formula ensures the thermal rating capacity is adequate.

Type Number Selection Examples
Examples illustrate the process of selecting a type number based on input capacity and output torque, including steps for determining reduction ratio and checking thermal rating and overhang load.

Product Features
The MA series is described as lightweight, compact, and maintenance-free, with various installation options.

Performance Tables
Tables provide data on input capacity, output torque, and efficiency for different reduction ratios and input rotation speeds.

Key Considerations
- Ensure overhang load checks and thermal rating capacity checks are met.
- Consider ambient temperature and efficiency in calculations.
- Use the rated transfer capability table for continuous operation conditions.

Overview of MAF Series
The document also covers the MAF series worm helical speed reducers, detailing features, specifications, motor requirements, shaft arrangements, and selection procedures.

Features of MAF Series
The MAF series offers a high reduction ratio, easy operation, high efficiency, and a slim design.

Specifications of MAF Series
Includes nominal types, motor specifications, shaft arrangement, and rotation direction, with a type number selection guide.

Motor Specifications
Dedicated motor specifications include protection type, voltage, frequency, poles, rating, and heat-resistant class.

Shaft Arrangement and Rotation Direction
Details on shaft arrangement signs and output shaft directions, with instructions for special installations.

Selection Procedure
Involves determining load coefficients, thermal rated capacity, and overhang load, with formulas and tables for calculations.

Backlash and Efficiency
Includes a backlash standard table and a rated transfer capability table.

Conclusion of MAF Series
The MAF series is designed for high performance and efficiency, with a range of options to meet different needs. Proper selection and maintenance are crucial for optimal performance.
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Catalog excerpts

catalog_Worm-Speed-Reducer_MA-series-2

Now for the debut of the MA series Thank you very much for using MAKISHINKO’ products. s Makishinko’ worm gear speed reducers s are based on many years of experience and precisely machined on the production lines of specialized departments while using the latest technology, machine tools and meticulous selection of materials. The Makiace MA series is a new line of products with high-end features that will satisfy both vendors and end users. Please consider our Makiace product line, in addition to our conventional worm gear speed reducers

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catalog_Worm-Speed-Reducer_MA-series-3

“Servo motor compatible product M A s e r i e s I N D E X Features A-3 Nominal type A-5 Main specifications A-5 Standard items A-5 Motor specifications ・ major component materials and designated lubricants A-6 Precautions for handling A-7 Shaft arrangement and rotation direction A-8 Type number selection A-9 When selecting ・ Type number selection procedure A-9 Allowable overhang load on output shaft A-10 Type number selection calculation example 1 (Selected by input capacity) A-11 Type number selection calculation example 2 : (Selected by output torque) A-12 Rated transfer capability table A-14...

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catalog_Worm-Speed-Reducer_MA-series-4

MA series worm speed reducer HIGH POWER ●Torque has been increased by 60% or more. ●The overhang load has been increased by 80% or more. The high quality Makiace models (MA series) were created by combining Makishinko’ years of experience in the development of s worm gear speed reducers with the latest production technology. The Makiace MA series features high power, high efficiency, reduced size and weight, good design, easy operation and high quality. It is a top-ofthe-line product for use in a variety of fields and for various purposes. ■MA100 (compared to our company’standard products) s...

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catalog_Worm-Speed-Reducer_MA-series-5

EASY OPERATION ●Reduced capacity by 50% or more ●50% weight reduction, or more ●Does not require running-in. ●High loads from the start of operation are OK, and costs of running-in were eliminated. (Our comparison of capability with Type MA100) 4. GOOD DESIGN SIMPLE DESIGN ●Backlash is also acceptable for grade BS721-1. (Option) ●The output shaft ends are tapped as standard. ●A new JIS key is standard. ●The adoption of high-grade lubricants reduces the maintenance time. ●Additionally, we have created a truly low-noise and low-vibration worm. ●Slim and simple design without any projections Model...

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catalog_Worm-Speed-Reducer_MA-series-6

Nominal type MAKIACE ● Blank Single reduction B Worm shaft below the output shaft ● W Worm shaft above the output shaft K Vertical output shaft type ● Center distance Center distance Center distance Center distance Center distance Center distance Center distance Center distance Center distance Center distance 0.1kW Stan. / Spe.s Servo motor S NT Designated motor with adapter Standard type Reduction ratio Output shaft shape Worm shaft below the output shaft type MAB, MAOB Position & direction of input & output shaft Worm shaft above the output shaft type MAW, MAOB Vertical output shaft type MAK,...

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catalog_Worm-Speed-Reducer_MA-series-7

Dedicated motor / Brake motor specifications Protection type Indoor type totally-enclosed fancooled type Voltage・Frequency 200/200/220V 50/60/60Hz P Heat-resistant class t y p e DC operated spring brake, Equipped with a manual release handle Braking torque 150% or more Flange shape Model MAOB ●This motor is only for use with the Makiace series, and no commercially available motor can be used. ■Only the most carefully selected materials are for the Makiace MA series. Major component materials Part Worm Main Materials Cr-Mo steel g e a r Special, abrasion-resistant alloy h o u s i n g Grey cast...

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catalog_Worm-Speed-Reducer_MA-series-8

Precaution for Handling MAKIACE Maintenance check No special running-in is necessary. However, it is recommended that, when first starting to use the product, the operating load should not exceed 80% of the rated load. Then the load can be raised Check the following items during a maintenance check. ●Lubricant changes About 50 hours of operation after first staring, replace the lubricant. Then, check the lubricant every six months. If it is dirty, replace it. ●Rise in temperature The working temperature of the product is due Be especially sure to replace the lubricant after to the sliding transmission...

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catalog_Worm-Speed-Reducer_MA-series-9

Shaft Arrangement and Rotation Direction Output shaft direction Output shaft direction Input double shaft Output shaft double Input and output double shaft ●Rotation direction, normal rotation and reversal also being possible, ability is the same. ●An arrow display is the rotation direction for shaft. ●About special installation on side wall or upside-down, please contact us. ●Please decide shaft position based on output position from input position or motor. (In case of double input shaft with motor or adapter, shaft position is deicded based on output position from motor or adapter, so shaft...

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catalog_Worm-Speed-Reducer_MA-series-10

Type number selection MAKIACE 3-4) When the product is used at an input rotation speed from 1800 rpm to 3000 rpm, Please pay attention to load coefficiency and thermal rating capacity. Higher temperate by higher rotation speed and continuous driving sometimes damages oil seals and oil gauges, causing leaking oil. In this case, changing specification of oil seals and oil gauges will be necessary. 3-5) control program should start and stop slowly, as much as is possible. The When selecting 1] Load coefficient Select the load coefficient from the load coefficient table according to the operating...

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catalog_Worm-Speed-Reducer_MA-series-11

5.Thermal rating capacity check Thermal rating capacity Heat-transfer coefficient Upper limit lubricant temperature Ambient temperature of the speed reducer Speed reducer efficiency Gear case surface area Pw (kW) αk W/m2・℃) ( =29 te ℃) ( =95 tr (20℃ is used in the performance table.) (℃) η(%)from the performance table) ( Sk (m2) Surface-area table for gear case Size a.When selected by input capacity b.When selected by output torque

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catalog_Worm-Speed-Reducer_MA-series-12

Type number selection MAKIACE Type number selection calculation example 1 : When selected by input capacity. 1) Selection specification 6) Overhang load check Input shaft rotation speed Output shaft rotation speed (1) The equivalent output torque is found 10 hours continuous operation Medium shock loading Actual input capacity Ambient temperature of the speed reducer (2) Actual overhang load calculatuon A 250mm diameter gear is installed to the output shaft, and the overhang load acts outward 10mm Here, the radius (r) of the gear = 0.125 from the center of the output shaft. 442.6 = ×1.25 (fo=1.25,...

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