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On Precision.

On Precision.
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On Precision.

Product catalog summary
Introduction to Precision
Makino emphasizes precision as a core value, demonstrated by their advanced technology and operations. Notable examples include the D500's A-axis indexing accuracy of ±0.0005 degrees and the a61nx's spindle run-out of 2 µm.
Technological Achievements
Makino machines achieve sub-micron accuracy, with the iQ300 achieving a surface finish of 0.003 µm Ra. The document highlights the growing demand for components with micron-level tolerances across various industries.
Corporate Philosophy
Makino's motto, "Quality First," underscores their dedication to precision and reliability, supported by skilled personnel and a focus on quality in their manufacturing processes.
Product Portfolio
Makino offers a diverse range of machining centers, including Vertical and Horizontal Machining Centres, Sinker and Wire EDM, and iGRINDER machines, each tailored for specific applications from high-precision parts to high-volume automotive production.
Innovation and Development
With 20% of their staff dedicated to research and development, Makino has pioneered technologies in EDM and automation, enhancing both productivity and precision.
Global Presence
Operating in 19 countries, Makino has a significant presence in Europe and Asia, ensuring worldwide customer support and service availability.
Consulting and Support Services
Makino offers consulting, engineering, and application services to optimize machine performance and integrate solutions into customer environments, ensuring machine reliability and uptime.
Case Study: EATON Rivarolo CH
Makino's consulting at EATON Rivarolo CH led to the development of an automated production cell, significantly boosting productivity and reducing costs.
Introduction
This document highlights Makino's machining technology advancements and applications across various industries, focusing on efficiency, precision, and automation.
Smart Solutions and Efficiency
Makino's smart solutions reduce manual labor and cycle times by 40%. For example, EATON Rivarolo CH improved its camshaft boring process with a Makino a81 machine, resulting in reduced cycle time, increased output, and enhanced quality.
Automated Production
Makino's fully automated scooter cylinder production achieves 40% lower cycle times, demonstrating the efficiency of their automated systems.
Aerospace Industry Applications
Ultratech benefits from Makino's precise and reliable machines, such as the 5-axis D500, with Autonomic Spindle Technology maintaining precision by compensating for vibrations during machining.
Expanding Business Fields
Makino machines enable companies to explore new business fields. For instance, Frank Haug expanded from wire EDM to producing prototypes, injection molds, forming tools, and more, thanks to Makino's High-Performance Cutting technology.
Precision and Quality
Makino machines are renowned for their precision, with models like the UPV series achieving surface quality of Ra 0.03 µm and the iQ300 offering linear scale precision of 0.005 µm.
Conclusion
Makino provides comprehensive solutions for high-volume production and flexibility, ensuring reliability and precision in every aspect of machining.
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Catalog excerpts

On Precision.-2

Precision. Makino D500 A-axis indexing accuracy (repeatability): ±0.0005 degrees

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On Precision.-3

Precision. Makino a61nx Spindle run-out: 2 µm

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On Precision.-4

Our world runs like clockwork – with incredible precision: wild geese in flight, planets in orbit, electrons moving around a nucleus. A Bach fugue. A Zen garden. A jet aircraft.

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At Makino, precision is a mindset. Our technology is precise. We listen precisely, work precisely and develop precise solutions. The results are revealed in the long-lasting quality, reliability and stability of our products. Welcome to Makino!

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After I started working with my first D500, I realised what accuracy in 5-axis applications really means. Javier Escribano Mecanizados Escribano

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The need for components with tolerances measured in microns, or even nanometres, is steadily increasing: parts in digital cameras, mini-motors or microvalves in automotive brake systems. Makino has the technologies needed for such ultraprecision machining. Look at the 1 mm holes in the carbide plate. Their pitch and diameters vary by less than ±0.5 µm. An outstanding achievement. But how much is a micron (µm) in the fi rst place? Or, more to the point, how little? Here are a few examples: 150 µm: 60–80 µm: 2 µm: 0.003 µm Ra: The thickness of a letter The diameter of a human hair The thickness...

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We pushed the start button three months ago and since then the machines have worked without any interruption. These machines just run and run. Jan Berg Westinghouse Electric Sweden AB

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“Quality First” is our corporate motto. We pursue “quality fi rst” in all our products and services with a “strong belief in mutual trust among everyone involved in building, selling and using Makino products”. In practice, this differentiates Makino from other machine tool builders. It is reflected in our product development as well as our manufacturing philosophy. Our machine parts are manufactured with utmost precision. Our machines are assembled in a quality-centred and highly efficient process characterised by a strictly controlled workflow and skilled personnel motivated by individual responsibility...

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If the MC50s have been our workhorses, those A55s and a51s are our racehorses. Karl Hacker Hacker Feinmechanik

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Even with a fi rst-class machine you need application expertise to carry out a job in optimal fashion and maximise utilisation of the machine’s technological potential. Every Makino machine offers you the chance to exceed conventional performance expectations in terms of precision, quality and reliability – provided you have the necessary application know-how. This is precisely why Makino employs a particularly large number of application engineers to support our customers. The more complex a workpiece is, the more perspectives and possible solutions there are. Through smart programming adaptations...

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Makino in five minutes Precise numbers 01 Historical overview 1937 Tsunezo Makino founds Makino. 1958 First NC milling machine in Japan. 1964 Listed on the Second Section of the Tokyo Stock Exchange (capitalised at 200 million yen). 1966 First machining centre in Japan. 1967 Opening of the Atsugi production plant. 1971 Listed on the First Section of the Tokyo Stock Exchange (capitalised at 1 billion yen). 1972 First flexible manufacturing system in Japan. 1975 Foundation of Makino U.S.A. Inc. 1976 Foundation of Makino Europe S.A. 1978 Initial holding in Heidenreich & Harbeck GmbH, Hamburg, Germany....

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Locations worldwide Makino Europe GmbH Makino Canada Makino Mexico Makino do Brazil Ltda. Makino Milling Machine Vietnam office Kirchheim unter Teck Cavenago Brianza Makino has branches in 19 countries around the world, seven of them in Europe, as well as agents and licensed technical support staff at many more locations. Whereveryou are, Makino is just around the corner.

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Makino in five minutes Industries served Makino is the only machine tool manufacturer with expertise in milling, electrical discharge machining (EDM), grinding and automation. What is more, many Makino machines offer users the flexibility to produce parts for a wide range of industries and help them in successfully developing new business. This adds up to a competitive advantage and an extraordinary return on investment for our customers. Die and mould Makino’s roots lie in die and mould making and our name is synonymous with the precision this sector demands. Makino is one of the few manufacturers...

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Aerospace Makino sets the standards for state-of-the-art manufacturing technology in the high-performance and high-speed cutting of aluminium and titanium. Multifunctional machining centres designed for machining and grinding turbine parts in their entirety round off our aerospace portfolio. High-volume/Automotive Ever-greater quality at lower cost, i.e. a maximum return on investment: that is what counts in high-volume production and the automotive supplier industry – ideal conditions for Makino machines, systems and technologies. Industrial components Makino machining centres are renowned for...

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Makino in five minutes Machine series We manufacture unique products in six segments.

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HP a series, A series, J series, MCD series, MCC series, MCF series, A/MAG series, T series Horizontal Machining Centres (HMC) 0.9 sec. tool-change time for an a51nx 30% less energy consumption in a61nx Makino HMCs are known to be extremely accurate, fast and reliable. Like all Makino machining centres, they feature an original Makino spindle, and a large variety of spindle configurations are available to suit any application. We offer both general-purpose and specifically customised models, e.g. for aerospace applications. – – – – Available with 4–6 axes Travel: 560–20,000 mm Everything from...

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HP EDAC1, EDFH1, EDAF series, EDNC series, EDBV86 Sinker EDM No Z-axis safety allowance required anymore Smallest corner radius on a part machined by an EDAC1: 5 µm We have developed a great deal of groundbreaking EDM technology since the end of the 1970s when we started producing electrical discharge machines. Makino SEDMs simplify an operator‘s life since most of the cutting technology is contained inside the machine. The operator merely chooses the right variables (e.g. material to be cut, desired surface quality, etc.) and the machine does the rest. – – – – Outstanding technology for steel...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.