MAKELSAN CATALOGUE '23

MAKELSAN CATALOGUE '23
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MAKELSAN CATALOGUE '23

Product catalog summary

Company Overview

Makelsan Chain is a family-owned manufacturer with over 40 years of experience, specializing in custom-made chains and sprockets. Established in 1980 in Turkey, the company serves diverse industries such as agriculture, steel, cement, mining, paper, automotive, food, milling, and wood. Their production adheres to international standards, emphasizing customer satisfaction through timely delivery, high-quality refined steel products, and strong after-sales support.

Product Range and Standards

Makelsan offers a broad portfolio of chain types including conveyor chains (DIN and ISO standards), deep link chains, hollow pin chains, scraper chains, welded steel chains, bush chains, escalator chains, forged chains, and high-strength mining chains (DIN 22252, Grade 100). Chains come with various attachments and roller types tailored to customer specifications, ensuring versatility across applications.

Conveyor Chains and Technical Specifications

Conveyor chains are constructed from carbon steel, stainless steel, or galvanized steel, designed for efficient material transport. Makelsan supplies integrated chain and sprocket systems to guarantee compatibility and operational reliability. Chains are manufactured based on customer samples or technical drawings under the "MKS" brand, supporting rapid and custom production.

Technical data tables detail parameters such as pitch, widths, roller diameters, link plate thickness, tensile strength, and allowable loads, compliant with DIN and ISO standards. Examples include conveyor chains with pitches from 40 mm to 630 mm and tensile strengths up to 90 kN. Similar detailed specifications are provided for other chain types.

Custom and Specialized Chains

Custom manufacturing allows production of chains like scraper and welded steel chains tailored to specific customer requirements, with flexibility in dimensions and mechanical properties based on provided samples or drawings.

Industry Applications

Makelsan chains are engineered for multiple sectors:

  • Agriculture: Chains for combine harvesters, grain elevators, silage cutters, and dryers.
  • Cement: High-strength, wear-resistant chains for bulk material handling in abrasive environments.
  • Mining and Quarries: Chains for underground and surface operations, including feeder and crusher chains.
  • Steel Industry: Chains for sintering plants, blast furnaces, rolling mills, and treatment lines.
  • Milling and Grain Storage: Scraper chains with high wear and oxidation resistance.
  • Machine and Plant Engineering: Custom chains for glass, bakery, chemical, storage, and bottling plants.
  • Paper and Wood Industries: Chains for pulp handling, wood processing, and furniture manufacturing.
  • Automotive: Chains and sprockets for conveyor lifts, assembly lines, and dyeing plants.
  • Food Industry: Corrosion-resistant chains meeting hygiene standards for processing and packaging.

Key Advantages and Best Practices

  • Strict adherence to international standards ensures product reliability and compatibility.
  • Custom manufacturing based on samples or technical drawings enables precise adaptation.
  • Integrated supply of chains and sprockets simplifies procurement and maintenance.
  • Use of high-grade refined steel enhances durability and performance.
  • Strong R&D and quality control underpin continuous improvement.
  • On-time delivery and comprehensive after-sales service prioritize customer satisfaction.

Technical Specifications and Product Data

Detailed technical sections cover:

  • Roller Chains: Dimensions, tensile strength, weight per meter, and compliance with ISO standards.
  • Bush Chains: Pitch, pin diameters, breaking loads, and customization options.
  • Side Bow Chains: Installation radius, tensile strength, and mechanical properties.
  • Forged and Spaghetti Chains: Heavy-duty applications with detailed mechanical data.
  • High Strength Mining Chains: DIN 22252 Grade 100 compliance with test loads and elongation data.
  • Roller Chains with Extended Pins: Customizable pin lengths and positions.
  • Straight Plate Attachments (K1 and K2): Dimensional data supporting chain customization.

General notes emphasize production based on customer samples or drawings, supporting tailored manufacturing and ensuring compatibility with industrial applications.

Industrial Chain Sprockets

Sprockets are supplied in compliance with DIN, ISO, and ANSI standards, with four main ANSI types (A, B, C, C offset/D) to suit different mechanical requirements. Materials range from untreated to heat-treated or induction hardened. A comprehensive sprocket size chart details dimensions for teeth counts from 8 to 80 and pitches from 3/8" to 2 1/2".

Production Process and Quality Control

  • Planning: Based on technical drawings and customer approval.
  • Manufacturing: Includes cutting (laser and mechanical), heat treatment (hardening, tempering), and assembly.
  • Mold Preparation: Over 3000 molds available for diverse production needs.
  • Quality Control: Testing for breaking load, tensile strength, elongation, hardness, and crack detection.

Industrial Production Services

  • Bespoke Production: Made-to-order chains with custom moldings.
  • Just-in-Time Delivery: Ensures timely product availability.
  • Consultancy: Technical support and solutions tailored to customer needs.
  • Guarantee: Warranty against production defects.

Summary

Makelsan Chain provides a comprehensive range of industrial chains and sprockets designed for diverse sectors, backed by detailed technical data, customization capabilities, and adherence to international standards. Their integrated production process, quality control, and customer-focused services ensure reliable, durable, and high-performance products tailored to specific industrial applications.

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Catalog excerpts

MAKELSAN CATALOGUE '23-2

Custom Chain Solutions

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MAKELSAN CATALOGUE '23-3

ABOUT US As Makelsan Chain we are expertised in manufacturing of made to order chains and sprockets. For over 40 years, as a family business, we value the family concept and we have been building long lasting relations. With the technological developments and innovative point of view we are carrying and transforming our values to generations. We started our manufacturing activities with agricultural machinery and transmission chains in 1980. For over 40 years, we are serving to leading companies in Turkey from various industries such as steel, cement, mining, paper, automotive, food, milling...

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MAKELSAN CATALOGUE '23-4

Conveyor Chains Deep Link Chains DIN 8165 12 Conveyor Chains With Hollow Pins DIN 8165 13 Conveyor Chains Deep Link Chains With Hollow Pins DIN 8165 14 Conveyor Chains Scraper Chains DIN 8165 15 Conveyor Chains DIN 8167, ISO 1977 15 Conveyor Chains Deep Link Chains DIN 8167, ISO 1977 16 Conveyor Chains With Hollow Pins, DIN 8168, ISO 1977 17 Custom Made Chains 21 Scraper Chains 22 Welded Steel Chains 24 Bush Chains 25 Escalator Chains 26 Roller Chains With Extended Pins 27 Side Bow Chains 28 Spaghetti Chains 29 Forged Chains 30 High Strength Mining Chains DIN 22252 31 High Strength Mining Chains...

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MAKELSAN CATALOGUE '23-5

What is a Conveyor (Industrial) Chain? Conveyor (Industrial) chains consist of linked segments of durable metal, such as carbon steel, stainless steel, galvanized steel. They are available in a wide range of sizes and strengths to lift and transport materials across a diverse set of applications. guarantee regarding the operability of the chain sprocket system, and time advantage by buying from a single supplier,  The advantage of easy and quick intervention in the event of a possible error.  Cost As Makelsan Chain, we produce high precision made to order chains for the needs of different sectors...

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MAKELSAN CATALOGUE '23-6

Conveyor Chains Deep Link Chains DIN 8165 Small roller Plain roller Flanged roller Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-7

Conveyor Chains Deep Link Chains With Hollow Pins DIN 8165 Conveyor Chains With Hollow Pins DIN 8165 Small roller Plain roller Flanged roller Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-8

Conveyor Chains Scraper Chains DIN 8165 Small roller Flanged roller Production based on a given sample or a technical drawing. Production based on a given sample or a technical dra

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MAKELSAN CATALOGUE '23-9

Conveyor chains With Hollow Pins, DIN 8168, ISO 1977 Conveyor Chains Deep Link Chains DIN 8167, ISO 1977 Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-10

Custom Made Chains Custom Made Chains

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MAKELSAN CATALOGUE '23-11

Scraper Chains Custom Made Chains

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MAKELSAN CATALOGUE '23-12

Galle Chains Welded Steel Chains Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-13

Escalator Chains Production based on a given sample or a technical drawing. Accumulation Chains Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-14

*Pins can be placed on request based on the positioning specified by the customer. Side Bow Chains *Radius of the installation “R” varies according to chain pitch and corresponding chain dimensions. Roller Chains with Extended Pins Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawin

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MAKELSAN CATALOGUE '23-15

Forged Chains Spaghetti Chains Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-16

Nominal Diameter and Tolerance Pod Length Inner and Tolerance Test Load Elongation Under Test Load Breaking Load Nominal Diameter and Tolerance Pod Length Inner and Tolerance Test Load Elongation Under Test Load Breaking Load Production based on a given sample or a technical drawing. High Strength Mining Chains DIN 22252 (Grade 100) High Strength Mining Chains DIN 22252 Grade 10 Grade 10 Grade 10 Grade 10

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MAKELSAN CATALOGUE '23-17

Production based on a given sample or a technical drawing. Standart Roller Chains (8188)

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MAKELSAN CATALOGUE '23-18

Standart Roller Chains (8187) Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-19

Straight Plate Attachments - K2 Straight Plate Attachments - K1 Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-20

Bended Plate Attachments - K2 Bended Plate Attachments - K1 Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-21

Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-22

42 MKS Cement P: 100 42 MKS Cement P: 250 Single Side Attachment MILLING AND GRAIN STORAGE 43 MKS Cement P: 250 Double Side Attachment 43 Cement With U Type Attachment WOOD 68 MKS Wood P: 12,7 Serrated 68 MKS Wood P: 80 MACHINE AND PLANT ENGINEERING 52 INDUSTRIAL CHAIN SPROCKET 86 MKS Food P: 315 Single Side Attachment MKS Food P: 38,1 MKS Food P: 101,6 MKS Food P: 88,90 MKS Food P: 104

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MAKELSAN CATALOGUE '23-23

MKS Cement P: 250 Double Side Attachment MKS Cement P: 250 Single Side Attachment Cement P: 152 With U Type Attachment CEMENT Our most powerful business partners are those that serve for basic needs like construction. We manufacture the chains belonging to this sector specially; for the usage in bulk material handling environments having hard and fine particles such as cement, lime, gypsum, salt and potassium salts. Our aim is to provide superior strength and maximum durability in our chains that are made of high strength steel. And that is why the wear resistance of the chains is extremely high....

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MAKELSAN CATALOGUE '23-24

MKS Cement P: 250 Double Side Attachment MKS Cement P: 250 Single Side Attachment Cement P: 152 With U Type Attachment Production based on a given sample or a technical drawing. Production based on a given sample or a technical drawing.

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MAKELSAN CATALOGUE '23-25

MINE AND QUARRIES As Makelsan Chain, we manufacture various chains used in underground, above ground and preparation facilities. Among our productions are Service Car Chain, Feeder Crusher Chain, Tram Drive Chain, Washer Chain and Jig Wash Chain. In addition to these chains, we also help our customers to choose the most appropriate chains for the extreme utilization conditions they are being faced within their professions.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.