The world of MAJA Ice Machines

The world of MAJA Ice Machines
1 / 28 PagesView full catalog

The world of MAJA Ice Machines

Product catalog summary
Overview of MAJA Ice Machines:
MAJA offers a variety of flake ice machines suitable for applications like food processing, display refrigeration, cryotherapy, and artificial snow tracks. These machines are recognized for their efficient refrigeration, producing ice at approximately -7°C, ensuring rapid cooling and prolonged freshness.
Key Features of MAJA Flake Ice:
  • Dry-frozen flake ice with a dry surface, facilitating easy storage and handling.
  • Lightweight ice flakes (density 0.42 kg/dm³) that lower transportation costs.
  • Thin ice flakes (1-2 mm) for effective product coverage and mixing.
  • High efficiency with 100% water conversion to ice, minimizing waste.
  • Reliable and low-maintenance design.
Flake Ice Technology:
The technology uses a rotating metal cylinder in a water reservoir, ensuring consistent ice quality. This method has been reliable for over 50 years.
Hygiene and Maintenance:
  • HY-GEN Protected label ensures easy cleaning with removable evaporator tanks.
  • Automatic water pipe rinsing after 24 hours of inactivity.
  • Optional MAJA-SCS system for automatic cleaning, reducing labor and maintaining machine value.
Product Range:
  • SAH 85/170 L: Compact machines with integrated condensing units, producing 85-170 kg of ice per day.
  • SAH 250/500 L: Larger capacity machines with similar features, producing 250-500 kg of ice per day.
  • SAH 800/1500/3000 L: High-capacity machines with options for reduced GWP refrigerants.
  • RVH Series: Machines with separate condensing units, offering flexible installation and high output (up to 12,000 kg/day).
Technical Specifications:
Each machine type has specific technical details regarding ice output, water consumption, electrical requirements, and dimensions. Options for different refrigerants and cooling methods are available to suit various environmental conditions.
Environmental Impact:
The machines are designed for ecological ice production with zero ozone depletion potential (ODP) and minimal global warming potential (GWP). The use of natural refrigerants like R717 and R744 is emphasized for their negligible environmental impact.
Features:
Key features include easy operation through various control panels, electronic pressure regulation for optimal efficiency, and a cleaning-friendly design. The machines support programmable production and cleaning cycles, ensuring timely availability of fresh ice.
Installation and Operation:
The document outlines installation conditions, including temperature requirements for heat transfer fluids and pressure conditions for refrigerants. It also describes the safety systems integrated into the machines, such as gas detectors and automatic cutoffs.
Accessories and Options:
A variety of installation accessories are available, including consoles, subframes, and modular chute systems for customized setups. Ice transport and storage solutions are also provided, with options for insulated and non-insulated carts.
Refrigerant Options:
Besides natural refrigerants, alternative options like R407F are available, offering flexibility in meeting specific customer requirements. The document also mentions the use of water-glycol mixtures as a heat transfer fluid.
Specifications:
The document lists various models of ITS silos and automatic flake ice silos, detailing their storage capacities, dimensions, and weights. It also includes technical specifications for MAJA Nugget Ice Machines, highlighting their ice output, water consumption, and electrical requirements.
Procedures:
The document describes the process of ice production and storage, emphasizing the use of thermal insulation in silos to minimize melting. It also explains the automatic extraction and dosage of ice, which improves sanitation and reduces manual labor.
Norms and Recommendations:
The document recommends using a water filter system to protect machines from sediment and limescale deposits. It also suggests the use of eco-friendly refrigerants like R744 (CO2) for better environmental impact.
Key Features:
MAJA ice machines are designed for easy operation with features like ON/OFF pushbuttons and LED displays. The machines are made from stainless steel for durability and improved sanitary conditions. Optional accessories are available for process optimization.
Applications:
MAJA Nugget Ice is suitable for various sectors, including food trade, catering, bars, and the baking industry. It is used for refrigeration, presentation, and production of foodstuff, offering long freshness and easy handling.
Conclusion:
The document highlights the advantages of using MAJA ice machines, such as reduced manual labor, time savings, and improved sanitation. It provides a comprehensive overview of the product range, ensuring users can select the best solution for their specific needs.
See more

Catalog excerpts

The world of MAJA Ice Machines-1

The world of MAJA Ice Machines Flake Ice Nugget Ice NUGGET ICE

 Open the catalog to page 1
The world of MAJA Ice Machines-2

A deep-frozen metal cylinder, rotating in a water reservoir, guarantees constant ice quality. With each rotation, water freezes on the evaporation drum and then flakes off, leaving the machine as dry-frozen ice. This system of ice production was developed by MAJA and has proven its reliability for more than five decades. It is efficient, cost-saving and does not require special maintenance. Flake Ice Technology by MAJA: Simple, but ingenious- for over 50 years! MAJA Flake Ice for versatile use: Applications Mincer process for boiled sausage production Dough production for baking and pastry products...

 Open the catalog to page 2
The world of MAJA Ice Machines-3

All about sanitary MAJA Flake Ice HY-GEN Flake Ice Machines from MAJA are designed to allow the production of flake ice under excellent sanitary conditions. The core piece is the evaporator tank in plastic material, which can easily be removed for cleaning. The HY-GEN sanitation principle by MAJA: Ideal conditions for efficient cleaning, by hand and also fully automatically! The MAJA Label „HY-GEN Protected“ stands for: Evaporator can be opened without the use of tools for cleaning purposes and is accessible from all sides. Easily removable hygiene evaporator tank in plastic material (insulation...

 Open the catalog to page 3
The world of MAJA Ice Machines-4

Compact and space saving: The smallest MAJA Flake Ice Machines SAH 85 L / SAH 170 L with integrated condensing unit and mobile ice storage system EV 50. Ice output 85 and 170 kg / 24 h. Video evaporation tank removal at SAH 85/170 Flake ice machines with integrated condensing unit and ice storage system Equipment & features Cleaning-friendly machine design according to the HY-GEN sanitation principle with removable water tank. Frame and housing in stainless steel. Condensing unit in air-cooled execution (L). Easy operation by ON/OFF pushbuttons (see page 16): With function and error code indication,...

 Open the catalog to page 4
The world of MAJA Ice Machines-5

Patented fully automatic self-cleaning system MAJA-SCS for time savings and optimum sanitation safety by automating the cleaning process. Standard for SAH 170 L Optional equipment for SAH 85 L Additional ice storage systems EV 50 for more flexibility by alternating use and increased storage capacity. Cover for EV 50 for hygienic transportation and storage. Control Panel Timer with timer function (see page 16): free programmable production and cleaning cycles. External UV-disinfection system in the water supply. External water pre-heater for water/ambient temperatures between +2°C and +5°C. Technical...

 Open the catalog to page 5
The world of MAJA Ice Machines-6

MAJA Flake Ice Machines SAH 250 L and SAH 500 L: Compact machine structure, including condensing unit. Ice output 250 and 500 kg / 24 h Flake ice machines with integrated condensing unit Equipment & features Cleaning-friendly machine design according to the principle of HY-GEN sanitation with removable evaporation tank. Condensing unit in air-cooled execution (L). Water-cooled execution (W) on demand. Refrigerant R404A. Frame and housing in stainless steel. Reliable SPS control unit. Easy operation by a big variety of control panels with or without program function (see page 16). Examples of...

 Open the catalog to page 6
The world of MAJA Ice Machines-7

MAJA Flake Ice Machines SAH 800 / 1500 / 3000: Compact machine structure, including condensing unit. Ice output 800 - 3000 kg / 24 h The whole range of MAJA Flake Ice Machines Flake ice machines with integrated condensing unit Equipment & features Cleaning-friendly machine design according to the principle of HY-GEN sanitation with removable evaporation tank. Condensing unit in air-cooled execution (L). Standard refrigerant R404A. Frame and housing in stainless steel. Reliable SPS control unit. Easy operation by a big variety of control panels with or without program function (see page 16). Refrigerant...

 Open the catalog to page 7
The world of MAJA Ice Machines-8

Flake ice machines RVH-L and RVH-LT: split version with separate condensing unit designed to provide individual solutions. Ice output 250 - 12000 kg / 24 h Flake ice machines with separate condensing unit Equipment & features Cleaning-friendly machine design according to the principle of HY-GEN sanitation with removable evaporation tank. Separate condensing unit in weather protection housing in galvanized steel. Silent, solid and service-friendly solution with good access for maintenance. Condensing units with standard refrigerant R404A: - L = air-cooled execution for ambient temperatures from...

 Open the catalog to page 8
The world of MAJA Ice Machines-9

Flake ice machines with separate condensing unit R404A up to approx. +32°C Technical details Electrical connection 3AC/50Hz/400V/PE kW Condensing unit dimensions WxDxH mm Electrical connection kW Weight kg Flake ice machines with separate condensing unit R404A up to approx. +45°C R407F up to approx. +38°C Technical details Type Condensing unit dimensions WxDxH mm Electrical connection kW Weight kg Standard refrigerant R404A. Supplied without refrigerant filling. Special voltage on demand. *) Water temperature +16°C, ambient temperature +20°C; higher temperatures may lead to reduced ice output....

 Open the catalog to page 9
The world of MAJA Ice Machines-10

Flake ice producing unit (rotating evaporator) RVH without condensing unit, for connection to an external refrigeration system. Compact, space-saving structure. Ice output 250 - 12000 kg / 24 h RVH 12000 RVH 1500 Flake ice machines without condensing unit Equipment & features For connection to (separate) external refrigeration units or multicompressor refrigeration systems. Cleaning-friendly machine design according to the principle of HY-GEN sanitation with removable evaporation tank. Easy operation by a big variety of control panels with or without program function (see page 16). RVH 9000 and...

 Open the catalog to page 10
The world of MAJA Ice Machines-11

For ecological ice production: Flake ice machines RVH-F without condensing unit, for connection to a heat transfer medium circuit. Ice output 2.000 - 8.000 kg / 24 h Flake ice machines for connection to a heat transfer medium circuit Equipment & features Installation conditions For connection to an existing external heat transfer medium circuit (by fluid, e.g. water-glycol mixture). Ecological ice production: No influence on the destruction of the ozone layer and the greenhouse effect. Ozone depletion potential ODP = 0 Global warming potential GWP = 0 Temperature of heat transfer fluid: tIN -25°C...

 Open the catalog to page 11

All Maja-Maschinenfabrik Hermann Schill GmbH & Co. KG catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.