Traversing Quality Control System Quality made in Germany TEXTILE NONWOVEN COATING & EXTRUSION BATTERY CONVERTING
Open the catalog to page 1TRAVERSING QUALITY CONTROL SYSTEM TEXTILE NONWOVEN COATING & EXTRUSION BATTERY CONVERTING QUALISCAN QMS-12 A modular system for measuring, logging and controlling critical parameters over the entire process including basis weight, coating weight, moisture, layer thickness and many more. Customer benefits 3 Savings in raw materials and improved economy of production process 3 Uninterrupted monitoring and logging of actual product quality 3 Improvement of product quality, especially in connection with control on the plant side 3 Very short return on investment times for high profit potential 3...
Open the catalog to page 2TABLE OF CONTENTS There is a large variety of areas of application. Here only some examples: - Coating of textile, nonwovens, film, metal foil, paper or rubber - Film extrusion and extrusion coating - Paper and carton manufacturing - Technical textiles and nonwovens for the construction sector, automotive industry, aerospace, medical technology, etc. New areas of application open up continuously in cooperation with customers. Traversing Quality Control System Reference images Technical data Principle of operation Qualiscan QMS is a modular design measuring and control system for process parameters...
Open the catalog to page 3traversing quality control system OVERVIEWQUALITY CONTROL FOR COATING AND FINISHING WEB PROCESSESMahlo offers a variety of scanners. The Qualiscan QMS is therefore optimally equipped for all tasks and requirements. Basic components - One Mahlo control and display station as a minimum - Central control cabinet with I/O for linking the machine signals - One Mahlo scanner as a minimum, or permanently installed measuring devices - Line speed tachometer for determining the web speed - Access to all functions via a rugged, industrial touchscreen - Simultaneous representation of up to nine lateral or...
Open the catalog to page 4Optional add-ons - mLog: Comprehensive software for data analysis and management - OPC interface (server) for linking to host HMI systems - Linking to the customer TCP/IP network - Automatic generation of TEXT or EXCEL® files with all measured values - Freely configurable control outputs (PID) with storage of parameters in recipes - A/C units for high temperatures available for all control cabinets and control and display stations - EX protection design of the scanners and sensors, in accordance with directive 2014/34/EU (ATEX) and NEC 500 Class 1, Division 1 - Dust and corrosion protection for...
Open the catalog to page 5TRAVERSING QUALITY CONTROL SYSTEM TEXTILE NONWOVEN COATING & EXTRUSION BATTERY CONVERTING VISUALIZATION EVERYTHING AT A GLANCE All entries are made directly on the touchscreen using large, ergonomic buttons. Operation is simple and intuitive. All key information is visible at a glance. Visualization and operation per touchscreen The user interface consists of five areas: 1. Title line: General information (including alarm bar) 2. Display area: Selectable screen pages (display forms) 3. Horizontal block: Buttons for basic functions and submenus 4. Selection block: Navigation within the operating...
Open the catalog to page 6Customer benefits 3 All key data at a glance 3 Menu guide in all common languages 3 Ergonomic user prompting 3 Simple operation Product highlights Scanner overview menu 3 Simultaneous management of various sensors 3 Freely scalable trend diagrams 3 Password protection: Unauthorised user are prevented from accessing the operating software 3 Powerful recipe management Selection options for logging and reporting
Open the catalog to page 7textile nonwoven coating & extrusion battery paper converting The sensors in the scanner traverse precisely from edge to edge across the product web, driven by a frequency-controlled motor. The reversal points, usually the web edges, can be precisely defined in the software or by edge sensors. If there are several measuring scanners in a production line, a “same spot measurement” of the sensors is carried out in identical measuring paths. A synchronous shaft ensures that the emitter and receiver move exactly simultaneously across the upper and lower beams of an O-frame. A processor in the scanner...
Open the catalog to page 8Customer benefits 3 Easy to install and connect 3 Minimum upkeep and maintenance costs with a long service life 3 Guarantees high measuring performance of the installed sensors with greatest scanning accuracy 3 Accident-safe thanks to continuous monitoring of the motor current and integrated safety shutoff Product highlights 3 Intelligent scanner with integrated real-time computer 3 Extremely rugged, mechanical configuration for trouble-free operation and long service life 3 Low-maintenance design 3 Many variants for a wide range of applications 3 Built with commonly available standard components...
Open the catalog to page 9TEXTILE NONWOVEN COATING & EXTRUSION BATTERY CONVERTING SCANNER TYPES UNIVERSAL APPLICATION Webpro S-II The traversing frames of the Webpro S-II type were designed with the objective of providing an extremely compact but still rugged and reliable traversing platform for applications in which space conditions do not permit the use of a conventional O-frame. The scanner manages a nominal width of max. 4 meters and can carry up to 2 sensors. The main area of application is fast-running coating machines, where their compact design usually leaves little space for the integration of conventional scanners....
Open the catalog to page 10Customer benefits 3 Easy to install and connect 3 Minimum upkeep and maintenance costs with a long service life 3 Guarantees high measuring accuracies of the installed sensors with greatest scanning accuracy 3 Accident-safe thanks to continuous monitoring of the motor current and integrated safety shutoff Product highlights SCANNER TYPES 3 Intelligent scanner with integrated real-time computer 3 Extremely rugged, mechanical configuration for trouble-free operation and long service life 3 Low-maintenance design 3 Many variants for a wide range of applications 3 Built with commonly available standard...
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