PRODUCT OVERVIEW PRODUCT OVERVIEW Solutions from Mahlo Quality made in Germany TEXTILE NONWOVEN COATING & EXTRUSION BATTERY CONVERTING

Mahlo GmbH + Co. KG Mahlo Ouest S.R.L Mahlo America Inc. Mahlo Italia S.R.L Mahlo España S.L. Dear customer, Mahlo is a global supplier of measurement, control and automation systems for the textile, nonwovens and finishing, refining, coating and converting, film and extrusion, battery production, pulp and paper industries. Mahlo represents cutting-edge international technology from Bavaria, rooted in the tradition of a progressive, medium-sized family business that is close to its customers on the world’s markets 3 with research and development of innovative products 3 with concept design and...

Mahlo Shanghai Mahlo® International: With 5 branch offices, over 70 agencies and 40 service stations we operate in more than 100 countries worldwide. Mahlo GmbH + Co. KG Donaustr. 12 93342 Saal/Donau Phone: +49-9441-601-0 Fax: +49-9441-601-102 Email: [email protected] Standard systems and customised solutions Precision and reliability – high quality products thanks to automation and monitoring! This reduces costs and increases production efficiency. Mahlo has over 80 years of experience in the processes and procedures of the industries it serves. Not only the standard Mahlo systems are used here....

textile nonwoven coating & extrusion battery paper converting Distortion detection / Distortion correction Automatic straightening system Orthopac Pin wheel straightening systems Pattern detection Straightening combination Modular process control system Stand-Alone systems Quality control systems Traversing quality control system Mobile residual moisture measuring systems Moisture measuring device Data management

mohlo trendsetting technology, worldwide. Product temperature profile 11, 12, 13

TEXTILE NONWOVEN COATING & EXTRUSION CONVERTING DISTORTION DETECTION AND DISTORTION CORRECTION Automatic straightening and process control system Orthopac Better fabric quality, straight fabric and resource savings in one step: using the Orthopac® straightening and process control system from Mahlo®. Mahlo’s Orthopac family of straightening systems are generally automatic roller straightening systems that combine a scanning system with straightening rollers. However, the scanning bridge is available as a stand-alone device as well as a manual straightening system without a scanning bridge. A...

+ Orthopac RXVMC–20 – Precision straightening machine Feed Forward and Closed Loop Control at the same time! Orthopac RXVMC is the only straightening system to offer this unique combination. This concept was developed for the processing of textiles with highly variable distortions (= high distortion dynamics). Independently controlled straightening modules ensure maximum control over the straightening process. + Orthopac RVMC–20 plus – Straightener with dual scanning Feed Forward and Closed Loop Control at the same time! A revolutionary guide concept has been developed to meet the stringent residual...

+ Orthopac GRVMC–15 – Heavy-duty straightener Heavy-duty construction. High demands due to large product widths (e.g., carpet) or dimensionally stable textiles with defined distortion settings (e.g., denim) require a more solid design. Frame, bearings and rollers are designed for high loads. Available for a working width up to 5500 mm. + Orthopac GMFRC–15 – Heavy-duty fine-tune straightener Heavy-duty construction. High demands due to large product widths (e.g., carpet) or dimensionally stable textiles with defined distortion settings (e.g., denim) require a more solid design. Frame, bearings...

+ Orthofact RMB–15 – Classic pin wheel straightening machine Asymmetrical distortions (wavy, S-shaped, etc.) in textiles have always represented a major challenge. A special straightening approach is needed particularly when the straightening process does not take place in combination with a stenter (e.g. before decatizers, digital printing systems, etc.). To restore the warp and weft threads to their original state, the Orthofact RMB generates a defined lateral tension using freewheeling, inclined pin wheels. This cross-tension stretches the warp threads. The resultant force controls the freewheeling...

TEXTILE NONWOVEN COATING & EXTRUSION CONVERTING PROCESS CONTROL SYSTEM AND PROCESS MONITORING Textile manufacturers and suppliers are struggling with rising production and energy costs, shrinking margins, shorter production times, and higher demands for quality and flexibility. Cost-efficient and quality-oriented textile finishing is therefore becoming increasingly important. Sustainable production and the trend towards higher quality and more technically sophisticated textiles also play an important role. Suitable measuring and control technology from Mahlo can significantly increase the efficiency...

+ Permaset VMT – Dwell time / Fixing time Infrared pyrometer. To determine the dwell time or fixing time for a desired product temperature, the surface temperature of the product is measured without contact at several locations in the dryer using high-temperature resistant infrared pyrometers. Up to 64 sensors are possible. The dryer speed is optimised accordingly. + Famacont PMC – Thread density / Course density Optoelectronic sensor/camera sensor. The Famacont PMC determines the thread density by means of a non-contacting, optoelectronic or imaging process. With the optoelectronic process individual...

Process control system for drying processes + Ecopac EMC-15 – Process control system for drying processes The Ecopac EMC uses the state of the art microprocessor technology to ensure product quality and optimise the energy balance for drying processes. The modular system for monitoring and controlling residual moisture, product temperature, dwell time and exhaust air humidity can be flexibly adapted to current production. Up to three of the same or different modules may be used as needed. + Permaset VMT – Dwell time / Fixing time Infrared pyrometer. To determine the dwell time or fixing time...