PROCESS CONTROL
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PROCESS CONTROL THAT PAYS FOR ITSELF! PROCESS CONTROL Saving costs - conserving resources!

PROCESS CONTROL TEXTILE NONWOVEN COATING & CONVERTING THE MOST VALUABLE ENERGY IS THE ONE THAT IS NOT USED. If you want to lower costs by optimising profitability and adding value, there is a simple way to reach this objective: by saving energy. Mahlo® supports you with optimised process control. The experience of statistics agencies and other institutions shows that energy saving and thereby cost reduction potentials are frequently untapped. This tendency is prevalent in all sectors of the industry. The textile industry is no different and is even especially affected. Many measures...

CONTENTS PROCESS CONTROL Optipac VMC Saving energy – lowering costs! Exhaust air moisture up – energy down! Dwell time down – productivity up! Optimis ed energy efficien cy + consi stent an d reprodu cible qu ality + optim isa product tion of the ion pro cesses Optimal grammage – reduced material costs! Residual moisture down – productivity up! Mahlo process control produces: Energy efficiency: optimise hidden potentials Sustainability: improve your ecological balance

NONWOVEN COATING & CONVERTING THINK ECONOMY. KNOW-HOW IN ENERGY EFFICIENCY. WORLDWIDE PROVEN CONCEPTS FOR PROCESS OPTIMISATION. THIS IS SUCCESSFUL PROCESS CONTROL BY MAHLO.

OPTIMISING PROCESSES NONWOVEN COATING & CONVERTING OPTIPAC® VMC-12 SAVING ENERGY – LOWERING COSTS! Maximum economy of production and high, continuous product quality can be achieved only through optimal control and regulation of the processes. Only this enables effective and economic working. With life-cycles of up to 20 years, energy savings through economy plays a decisive role. Optipac is a modular process control system for a variety of key parameters in textile finishing, such as dwell time, thread thickness, residual moisture, grammage, exhaust air moisture, etc. It takes advantage of...

Mahlo process control Translat ed to th service e life of a the ene stenter, rgy cost s amou roughly nt to 10 milli on euro . If up to 30 % of this sum be save d, the i can nvestm the nec ent for essary c ontrol e is only quipme a secon nt dary ma tter. Adjust t he right sc rews! For you – and for the environment! 3 Saves energy 3 Saves raw materials 3 Saves resources 3 Saves money – your money Display of the values from various process control sensors Customer benefits Increased productivity Optimised production reliability Optimised process repeatability Documentation and comparability of...

25% EXHAUST AIR MOISTURE CONTROL NONWOVEN COATING & CONVERTING ENERGY SAVINGS ECOMAT AML EXHAUST AIR MOISTURE UP – ENERGY DOWN! Much unused energy is wasted through the exhaust air during drying processes without appropriate control. The Ecomat AML adapts the heating energy to the actual demand by monitoring the vapour content of the exhaust air and then controls this factor through the fan speed or the exhaust air vent control. - he energy demand is reduced by the controlled heating T demand. - he constant conditions produced by the control increase T the reproducibility of the production...

DWELL TIME REGULATION DWELL TIME DOWN – PRODUCTIVITY UP! Without the control of fixing, thermoisolating, condensing or gelling processes, the satisfactory results of these processes can only be ensured through large safety margins. This reduces the machine capacity considerably. In addition, more energy is used unnecessarily. The temperature loss curve is determined through the exact measurement of the product’s surface temperature throughout the whole process. This enables the precise calculation and control of the product’s dwell time. PAYBACK Productivity Production costs Energy...

GRAMMAGE CONTROL NONWOVEN COATING & CONVERTING OPTIMAL GRAMMAGE – REDUCED MATERIAL COSTS! Precise monitoring of the weight of meter goods or of weft thread and course density is employed in many process technologies in the textile industry and coating technology as a critical criterion in assessing quality. The key is to determine the grammage under the given industrial conditions online and with high repeatability. In addition to ensuring product quality, an appropriate setpoint with narrow tolerances can provide considerable savings in material and energy consumption, achieve process...

RESIDUAL MOISTURE CONTROL TEXTOMETER RMS RESIDUAL MOISTURE DOWN – PRODUCTIVITY UP! One of the most important criteria in drying processes is the product moisture. The correct residual moisture is a key focus: It determines to a great extent the economical factor in each drying procedure as well as the quality of the product and / or later finishing. Overdrying of the textile must be avoided since this usually has a negative effect on product appearance and feel. Overdrying below the hygroscopic moisture balance results in weight loss and lower profits. If the textile is overdried in the...

trendsetting technology, worldwide. MAHLO® GUARANTEES QUALITY. WORLDWIDE, IN YOUR VICINITY. Best-possible technical support and transfer of know-how are written in capital letters at Mahlo®. Thanks to an international network of agencies and service centres, customers have at their disposal competent support worldwide. We are there for you 365 days a year, 24 hours a day. Just get in touch with us! 3 Over 40 service centres worldwide 3 Prompt service and supply of spare parts within 24 hours 3 Remote diagnostic system 3 Service-hotline: +49-180-5062456 Mahlo Italia S.R.L. Italy Via Fiume...