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Patcontrol PCS-RMM

Patcontrol PCS-RMM

Patcontrol PCS-RMM

Product catalog summary
Overview: The Patcontrol PCS–20/RMM is a system designed to address challenges in textile production, particularly in maintaining pattern alignment and correcting distortions. It is tailored for modern textiles with varying densities and elasticities, ensuring high-quality output by minimizing pattern distortions.
Key Features:
  • Utilizes one or two cameras for automatic pattern detection and alignment.
  • Incorporates PDS (Pattern Distortion System) and PRS (Pattern Repeat System) for precise control.
  • Equipped with advanced lighting and analysis algorithms for accurate pattern measurement.
  • Modular design allows for easy retrofitting and user-friendly operation.
Benefits:
  • Continuous monitoring and logging of product quality.
  • Reduces raw material and energy consumption.
  • Enhances productivity and quality assurance.
  • Ensures process repeatability and short payback times.
Orthopac RMM Integration: The Orthopac RMM system complements the Patcontrol PCS by providing high-precision pattern distortion correction. It features:
  • Three skew rollers and two bow rollers for precise alignment.
  • Versatile processing capabilities for various textile types at speeds of 3 to 100 m/min.
  • Options for web tension control, making it suitable for delicate fabrics like lace.
Technical Specifications:
  • Patcontrol PCS: Optical measuring with camera technology, max product width of 5.00 m, and speed up to 120 m/min.
  • Orthopac RMM: Features skew and bow rollers, max product width of 3400 mm, and speed up to 250 m/min without tension control.
Customer Support: Mahlo provides extensive global support with service partners in over 100 countries, offering direct on-site service, remote diagnostics, and a service hotline.
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Catalog excerpts

Patcontrol PCS-RMM-1

trendsetting technology, worldwide. Quality made in Germany

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Patcontrol PCS-RMM-2

PATCONTROL PCS-20/RMM Area of application Customer benefits ✓ Uninterrupted monitoring and logging of actual product quality ✓ Savings in raw materials and energy at the manufacturing stage ✓ Optimized quality assurance ✓ Optimized process repeatability ✓ Short payback times Modern textiles present challenges in production and finishing to manufacturers which did not exist like this in the past. Materials with major variations of density or elasticity are used especially in the area of processing technical textiles. Producing straight or aligned patterns becomes therefore more and more difficult....

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Patcontrol PCS-RMM-3

trendsetting technology, worldwide. Patcontrol PCS - Distortion detection A variable number of line cameras are responsible for the image capturing. Cross Repeat d PRS-software for pattern repeat measurement and control (2 PDS-software for pattern distortion measurement and control

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Patcontrol PCS-RMM-4

Distortion correction Product highlights ✓ Highest alignment accuracy ✓ Progressive straightening speed ✓ Very compact construction The Orthopac RMM straightening system in combination with the Patcontrol PCS offers a high-precision solution for the correction of pattern distortions. This powerful duo eliminates distortions with accuracy and without delay. The compact and robust design of the Orthopac RMM ensures easy operation with minimal maintenance. The machine is equipped with three skew rollers and two bow rollers as standard, whose steplessly controlled actuators ensure a precise and fast...

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Patcontrol PCS-RMM-5

mahlo trendsetting technology, worldwide. Orthopac RMM - Distortion correction Weft straightener Orthopac RMM, with 2 bow and 3 skew rollers. Web tension control and spreader roller optionally available. Straightening capacity of the skew and bow rollers of Orthopac RMM

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Patcontrol PCS-RMM-6

Technical data TECHNICAL DATA Device Measuring principle Optical measuring method with camera technology Nominal product width, maximum Product speed, maximum 120 m/min depending on resolution and lighting Camera cable Length, maximum Rotary pulse encoder depending on the product width Power supply Temperature range

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Patcontrol PCS-RMM-7

Technical data mahlo trendsetting technology, worldwide. optional position:-[&D station 12" build-on option-inlet spreader roller standard position-[&□ station 12" integrated control panel roller diameter:-0101,6 / 0114, B depends on product width ■standard roller position A optional roller -position B

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Patcontrol PCS-RMM-8

trendsetting technology, worldwide. Monitoring and control systems, automation Best-possible technical support and know-how transfer are written in capital letters at Mahlo. Thanks to an international network of agencies and service centres, customers have at their disposal competent support worldwide. We are there for you. Just get in touch with us! ✓ Service partners in over 100 countries ✓ Direct on-site service and fast delivery of spare parts ✓ Remote diagnostic system Mahlo GmbH + Co. KG - Germany Donaustr. 12 93342 Saal / Donau Telephone: +49-9441-601-0 Fax: +49-9441-601-102 Email: [email protected]...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.