ECOPAC® EMC-15
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Ecomat AML Exhaust air moisture Thermoset OMT/VMT Surface temperature / Dwell time Textometer RMS Residual moisture Quality made in Germany TEXTILE NONWOVEN COATING & CONVERTING Control system for drying processes

Control system for drying processes TEXTILE NONWOVEN COATING & CONVERTING ECOPAC® EMC-15 A modular system ensuring product quality and optimising the energy balance. Area of application Textile manufacturers and finishers fight with rising production and energy costs, declining profit margins, shorter production times as well as higher requirements on quality and flexibility. Cost-efficient and quality-focused textile outfitting thus becomes increasingly important. Sustained production and the trend to higher-quality, technically sophisticated textiles also play a major role. The efficiency...

The system measures, logs and regulates critical process parameters such as the following over the entire working with: Control system for - Temperature - Dwell time BASIS - Residual moisture - Exhaust air moisture Visualization 6 This increases quality and saves resources and energy. The modular SENSORS design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are Thermoset OMT / Permaset VMT 8 TECHNICAL DATA Improved product quality, saving of resources and energy as Basis 14 well as...

Mahlo straightening and process control system for drying processes Orthopac RVMC + Ecopac EMC The Ecopac is a modular process control system for a variety of important parameters of drying processes. Different intelligent sensors can be connected to the base unit via a bus connection. Different process parameters can be measured, visualized, controlled and documented by means of special software packages, e.g. Printserver. The touchscreen of the system displays the measurements. Individually modifiable displays of the measured values facilitate easy monitoring of the complete process by...

Sensor overviewSensors Measurand Control variable Thermoset OMT Surface temperature Product web speed Permaset VMT Surface temperature Product web speed Temperature trend Dwell time Textometer RMS Residual moisture Product web speed Ecomat AML Exhaust air humidity Fan speed, flap opening

VisuAlizAtiOn EVERYTHING AT A GLANCE All entries are made directly on the touchscreen using large, ergonomic buttons. Operation is simple and intuitive. All the key information is visible at a glance. Visualization and operation per touchscreen 3 Main screen for selection The user interface consists of four areas: 1. Title line: General information (including alarm bar) 2. Display area: Selectable screen pages (display forms) 3. Horizontal block: Operating buttons for basic functions and submenu 4. Selection block: Navigation within the operating software

Product highlights 3 Simultaneous management of various sensors 3 Freely scalable trend diagrams 3 Password protection: Unauthorised users are prevented from accessing the program Customer benefits 3 key data at a glance All 3 Ergonomic user prompting 3 Simple operation Trend diagram residual moisture and machine speed Actual value/ exhaust air moisture target value display

NONWOVEN COATING & CONVERTING THERMOSET OMT PERMASET VMT Dwell time control Reliable dwell time control is indispensable for maximum economy of production and maximum product quality. Permaset VMT makes a key contribution to this end. Product highlights 3 Non-contacting product temperature measurement 3 High-temperature rated sensors 3 Little assembly and maintenance effort 3 Self-cleaning sensors Without knowledge of what’s happening during a fixing, thermo-isolating, condensing or gelling process in the drying chambers, the stenter has to be looked at like a block box. The user had only...

Thermoset OMT 1 sensor to determine product temperature Permaset VMT to 64 sensors to determine the u p temperature profile in the stenter pyrometers to be arranged across the width of the product (left, middle, right). The system uses the trend of the rising temperature curve to determine with point accuracy when the preselected nominal temperature has been reached. Dwell time Measuring points Setting temperature Line-speed for 3 different products Temperature profile in the longitudinal direction of the stenter Depending on the product properties (material composition, product weight,...

NONWOVEN COATING & CONVERTING TEXTOMETER RMS Residual moisture control Economic drying means optimising the energy consumption and uniformity of the residual moisture to a target variable through permanent measuring of moisture and control of the drying process. Area of application One of the most important criteria in drying processes is the product moisture. The correct residual moisture of the product determines the economical factor in each drying procedure as well as the quality of the product and/or later finishing to a great extent. Product highlights 3 easurement of even low M...

Residual moisture measurement trend diagram The electrical resistance between two poles of an electrode is measured. Depending on the requirement this can be configured variously (e.g. electrode with a counter-roller, two rollers isolated from each other, etc.). Display for moisture left, centre and right Wool Polyamide Viscose Fibre moisture at Cotton x % relative humidity Calibration curves for various fibre types

NONWOVEN COATING & CONVERTING ECOMAT AML Exhaust air moisture control Much unused energy is wasted through the exhaust air during drying processes without appropriate control. The Ecomat AML adapts the heating energy to the actual demand by monitoring the vapour content of the exhaust air and controls this factor through the fan speed or the exhaust air vent control. Area of application Large amounts of hot air are used to permanently evaporate new water (humidity), thus transporting the resulting mixture of hot air and water vapour out of the dryer. This mixing ratio is very important for...