
Original Instructions AC Service Units
Open the catalog to page 13.1 Personal safety information 3 service equipment safety 6 5.5 E3 CONNECT quick couplers 12 11.4 Cycle data setting 21 11.4.1 Electric Compressor Function 22 12.3 Flushing (with optional 12.4 Forming gas leak test 12.5 Nitrogen test (optional) 24 12.6 ROU process (with optional 13.5 Self leak test 26 13.8 Dryer filter change 27 14.1 A/C service unit disposal 30 14.2 Recycled materials disposal 30
Open the catalog to page 3This manual may not be reproduced, in part or entirely, either in printed or digital form. It may be printed out solely for use by the user and operators of the equipment to which it refers. MAHLE and resources used for the drawing up of this manual will not be held responsible for the incorrect use of the manual while they guarantee that information in the manual have been duly checked. The product can be subject to changes and improvements. MAHLE reserves the right to change without notice the information contained in the manual. Pressure equipment undergoes checks before commissioning and...
Open the catalog to page 4environment and they must not be disposed of with urban waste. DANGEROUS AREAS: Any area within or close to the equipment implying risk for the safety and health of exposed persons. EXPOSED PERSON: Any person completely or partially standing in a dangerous area. The person/s charged with operating the machine for its intended purpose. CLASSIFICATION OF OPERATORS The operator can be classified according to two main categories, which, in some cases, refer to one single person: • The operator charged with the equipment operation has the duty to: o Start up and monitor the machine's automatic cycle;...
Open the catalog to page 5must not be used in explosion risk environments (potentially explosive atmospheres). Before using it, put the equipment on a levelled plane and secure position, blocking it with suitable wheel stops. Do not expose the tool to direct sunrays, heat sources, rain and jets of water. Do not smoke near the equipment and during operations (keep at a distance of at least 1 m). The work area must be monitored by the operator while the equipment is operating. ATTENTION: R134a and/or R1234yf refrigerant fumes/gases are heavier than air and can gather on the floor or inside cavities/holes and cause choke...
Open the catalog to page 6OTHER PROHIBITIONS AND USE LIMITATIONS: Only use pure R134a or R1234yf refrigerants, refrain from using on vehicles containing other types of refrigerants or mixtures of the two refrigerants or other refrigerants. Mixture with other types of refrigerant produces serious damage to the conditioning and cooling systems. Mixed refrigerants have to be disposed of according to the current regulations. Never use ACX equipment with systems containing compressed air; mixtures of R134a or R1234yf with air or oxygen may be potentially flammable. Do not modify calibration of safety devices. Do not remove...
Open the catalog to page 7STOP FOR LONG PERIOD: Store the equipment in a safe place, disconnected from the mains, away from excessive temperatures, humidity and the risk of damaging impact. Contact the Technical Service to run a safety shutdown of the equipment, and if scrapping the unit, to drain and recycle the R134a or R1234yf refrigerant as required by local legislation. To resume operation, repeat the installation (there is no need to register the unit anew on the website) and run the commissioning trials and regular operational checks as required by local legislation. The A/C service station is equipped with the...
Open the catalog to page 8• This manual shall accompany the equipment in case this is passed on to a new user. • The content of this manual has been drawn up in compliance with the guide lines of the UNI standard 10893:2000. • Diffusion, modification or use of this manual for own aims is forbidden. • The manual uses symbols which call the reader's attention to specific points to facilitate its use. • It includes all technical, operating, shutdown, maintenance, spare parts and safety information. • In case of doubts on the correct interpretation of the instructions, please contact our technical service to obtain the required...
Open the catalog to page 9Internal cylinder: cylinder for refrigerant storage. Phase: Performance of a single function. Cycle: Sequence of steps. Recovery: Extraction of refrigerant from the vehicle. Recycling: Cleaning of refrigerant, includes: separating out oils, removal of non-condensable gas and single/multiple pass through filters to reduce humidity, acidity and particulate content of the fluid. Disposal: disposal of refrigerant for storage followed by destruction/scrapping by an authorised waste management centre. Vacuum cycle: Draining out of a motor vehicle A/C system and separation out of condensed matter and...
Open the catalog to page 10maintenance messages) effective recycling. Description Service hose (high pressure) Service hose (low pressure) Quick-release coupling (high pressure) Quick-release coupling (low pressure) New PAG oil bottle Used oil bottle UV dye bottle New POE oil bottle Original instructions Adapter for external bottle connection Funnel Product description A/C service station is suitable for vehicle with A/C systems using R134a or R1234yf. The following functions can be implemented: • Refrigerant recovery and recharging. • Vacuum generation. • Flushing. Fig.1: Left-Front view 1 Rear Handle 2 Tool Tray 3 Status...
Open the catalog to page 11Fig. 2: Rear view (detail) 3 Power cord connector and Power switch 4 HP&LP quick couplers and hoses additional database (e.g. Agri&Work machinery). The USB stick can be inserted in the USB type A port on touch screen frame (Fig. 3, Pos. 3). All settings, controls and service functions are available on the touch screen display. It also displays the service equipment's status, the progress of A/C system service and any alarms and warning/error messages. The touch screen is the basic operator interface and can be operated with the fingers. When a button is pressed, a beep sounds. The following icons...
Open the catalog to page 12To select a function in the menu press the text name of the function, the selection occurs when the finger is released. If there are functions that need more space on the screen page, for example: the additional functions or maintenance list, to display the different entries, it is necessary to horizontally swipe on the display, or in case of setup it is possible to display the different entries by moving the scroll bar on the display with the finger. Lift the finger when you are on the desired position. Horizontal swipe gesture on touch screen If you need to enter liee lexi UI lueimiy a set...
Open the catalog to page 1320 Pages
36 Pages
36 Pages