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Maguire Products Inc.
VBD 1000 Series Dryers

VBD 1000 Series Dryers

Product catalog summary

Introduction
This document serves as the installation, operation, and maintenance manual for the Maguire VBD-1000® Vacuum Dryer, providing essential instructions and safety warnings for proper equipment handling.

Installation
The VBD-1000 is delivered in separate components requiring assembly, including the Retention Hopper Assembly, Vacuum Tank Assembly, Heating Hopper Assembly, and an optional Base Frame. Proper lifting equipment is necessary due to the weight of these components. Detailed assembly instructions are provided, covering the securing of assemblies and connection of air lines and RTD thermometers.

Operation
The manual outlines standard operation procedures, emphasizing the importance of understanding the controller menu options and parameters for efficient operation. It includes the operating sequence and recommended cycle times.

Maintenance
Regular maintenance tasks include draining and purging the air filter/regulator, adjusting air pressure, logging outputs, and updating dryer firmware. These tasks are crucial for ensuring the longevity and performance of the dryer.

Safety Warnings
Users are cautioned about hot surfaces that can reach temperatures of 350°F (180°C) and the risk of electrical shock. Proper safety gear, such as gloves, is recommended when handling the equipment.

Technical Specifications and Warranty
The manual provides technical specifications and a comprehensive 5-year warranty covering defects in material and workmanship under normal use, excluding coverage for equipment altered outside the factory or subjected to misuse.

Contact Information
For technical support or further information, users are directed to contact Maguire Products Inc. through various regional offices or visit their website.

Internal and External Connections
Instructions for accessing internal connections and installing the Heating Hopper Heater are provided. External connections require electrical, pneumatic air line connections, and intake/output material lines, with specific requirements for air supply and electrical connections.

Control Panel Overview
The control panel features display screens for temperature and operational information, with menu options for Run Mode, Manual Operation, and Clean Out. The status screen displays actual and set-point temperatures, and the material mode allows control of the retention hopper's material exit valve.

Standard Operation and Operating Sequence
Standard operation involves ensuring all hatches are closed before loading material, powering on the system, and selecting 'Run Dryer'. The dryer operates in three phases: Preheat, Vacuum, and Dry blanket air, with recommended heat times and temperatures provided for various materials.

Specifications and Setup
Includes heater and blower tests, clean out function, and setup menu for configuring alarms, blower settings, password changes, and communication setups.

Alarm and Blower Configuration
Details on alarm setup and blower frequency settings are provided, with emphasis on the importance of proper configuration for optimal performance.

Parameter Management
Parameters can be adjusted through the keypad, with key parameters including heat management settings and temperature set-points.

Vacuum and Pressure Settings
Configurations include vacuum time, pressure low point, and pressure delta settings, with options for absolute or differential pressure display.

Operational Procedures
Includes preheat and dry purge setup, event logging options, and firmware and sensor configuration procedures.

Safety and Maintenance
Heat alarms and shutdown procedures are outlined to protect against overheating and ensure proper operation.

Changing Parameters and Communications Setup
Guidance on changing parameters and setting up Ethernet communication using the MLAN Protocol is provided.

Air Filter and Pressure Adjustments
The air filter requires periodic purging, and recommended air pressure is 80 PSI during operation to maintain a high vacuum.

Maintenance Logs and Parameter Printout
Details on maintaining an Alarm Log and Event Log, and printing parameters to a USB drive are provided.

Technical Specifications
Includes scope, power requirements, heating hopper, vacuum vessel, and controller specifications, along with firmware update procedures and theory of operation.

Warranty and Disclaimer
Maguire Products offers a five-year warranty against defects, with disclaimers for misuse or unauthorized repairs.

Catalog excerpts

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VBD® - Vacuum Dryer®

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VBD® - Vacuum Dryer® Copyright © 2013 Maguire Products Inc. The information contained within this manual including any translations thereof, is the property of Maguire Products Inc. and may not be reproduced, or transmitted in any form or by any means without the express written consent of Maguire Products Inc. To every person concerned with use and maintenance of the Maguire VBD-1000® it is recommended to read thoroughly these operating instructions. Maguire Products Inc. accepts no responsibility or liability for damage or malfunction of the equipment arising from non-observance of these operating...

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VBD® - Vacuum Dryer® Accuracy of this Manual We make every effort to keep this manual as correct and current as possible. However, technology and product changes may occur more rapidly then the reprinting of this manual. Generally, modifications made to the dryer design or to the operation of the software are may not reflected in the manual for several months. The date at the footer of this manual will indicate approximately how current this manual is. Likewise, your Dryer may have been produced at an earlier time and the information in this manual may not accurately describe your Dryer since...

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VBD® - Vacuum Dryer®

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VBD® - Vacuum Dryer® Warranty – Exclusive 5-Year MAGUIRE PRODUCTS offers THE MOST COMPREHENSIVE WARRANTY in the plastics auxiliary equipment industry. We warrant each MAGUIRE VBD – Vacuum Dryer manufactured by us to be free from defects in material and workmanship under normal use and service; excluding only those items listed below as 'excluded items'; our obligation under this warranty being limited to making good at our factory any Dryer which shall, within FIVE (5) YEARS after delivery to the original purchaser, be RETURNED intact to us, transportation charges PREPAID, and which our examination...

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VBD® - Vacuum Dryer® SAFETY WARNINGS HOT SURFACES: As with all dryers, there are HOT SURFACES to avoid. Temperatures can reach 350F, (180C). Typically these surfaces are not at dangerous temperatures, however all hot surfaces should be avoided. Warning Label indicate HOT SURFACES USE CAUTION when removing and installing canisters. USE GLOVES. DO NOT REACH into the dryer enclosure. RISK OF SHOCK: Disconnect power supply before servicing the Dryer. GETTING STARTED: PROCEED TO: INSTALLATION - NEXT PAGE

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VBD® - Vacuum Dryer® Installation Transport and Setup Shipment The VBD-1000 Dryer is shipped as separate components that require re-assembly. The 3 main sections are: Retention Hopper Assembly (A) – Identified by the air coalescent filter on the front panel and the removable Retention Hopper on the lower slide rail. Weight is 1920 lb (871 kg) Vacuum Tank Assembly (B) – Identified by the embedded control panel on the front panel, the power box on the left side and the hanging vacuum tank. Weight is 1920 lb (871 kg). Heating Hopper Assembly (C) – Identified as a tall heating hopper. Weight is 350...

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VBD® - Vacuum Dryer® Overall layout and Dimensions

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VBD® - Vacuum Dryer® Fill / Preheat Main Power Control Panel

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VBD® - Vacuum Dryer® Dryer Assembly The VBD 1000 Dryer is shipped in 3 main sections. Retention Hopper Assembly (A) Identified by the air coalescent filter on the front panel and the removable Retention Hopper on the lower slide rail. Vacuum Tank Assembly (B) Identified by the embedded control panel on the front panel, the power box on the left side and the hanging vacuum tank. Heating Hopper Assembly (C) Identified as a tall heating hopper. Optional Base Frame (D) Identified as a 16 inch (40.6 cm) tall black, steel sub frame. When Lifting VBD Sections, ensure your lifting equipment is rated...

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VBD® - Vacuum Dryer® Optional VBD Base Frame The Base Frame is used to raise VBD’s Retention Hopper off of the floor. Weight of the Base Frame is 1303 lb (591 kg). Note: If the VBD is to be installed so that the Retention Hopper can hang below floor level, then this Base Frame is not necessary. Level the Base Frame - If the Base Frame is to be used, it must be leveled at the installation location. The Base Frame of the VBD 1000 can be leveled two different ways. Leveled using the 4 leveling feet or by shimming the frame to the floor. If using the leveling feet, make sure the surface that the...

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VBD® - Vacuum Dryer® Installing Vacuum Tank Assembly (Section B) Rigging note: Use the four collar eyebolts to raise section B onto section A of the VBD. Lower the Vacuum Tank Assembly (Section B) of VBD Dryer onto the Retention Hopper Assembly. Align the enclosed side of each section (as shown in image at right). Align the bolt holes of each section. Remove the rear panels of Retention Hopper Assembly (A) and Vacuum Tank Assembly (B) to gain access to the connections that need to be made within the enclosure. Install the 10 1/2-13 grade 8 bolts and tighten. Install the Heating Hopper Rigging...

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VBD® - Vacuum Dryer® Heating Hopper Dump Valve Air Lines Install the two white 5/32 inch air lines into the 5/32 inch air fittings as shown in the Top air line panel diagram. Attach the other end of the white air lines to the Heating Hopper dump valve air cylinder located at the base of the heating hopper. Test air line orientation: connect air supply to VBD-1000. With the VBD power turned off, the air cylinder should be extended as shown in photo to the right. Air cylinder is extended closing the butterfly valve inside the base of the hopper. Install the Upper Sealing Skirt Fit the Upper Sealing...

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VBD® - Vacuum Dryer® Connect RTD Thermometers The RTD thermometer cables are terminated on one end with a CPC connector. The Inlet RTD cable is marked with a red band. This is the shorter of the two cables. Connect the cables as shown with the red banded cable connecting to the CPC connector with the matching red band. Secure the Heating Hopper Inlet RTD thermometer to the side heat inlet of the heating hopper. Secure the cable to frame of the heating hopper. Route the longer RTD thermometer cable up to the exhaust port on the top of the heating hopper and secure the RTD thermometer as shown....

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VBD 1000 Series Dryers

VBD 1000 Series Dryers

Catalog excerpts

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