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PB Series | Powder Brake Dynamometers

PB Series | Powder Brake Dynamometers
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PB Series | Powder Brake Dynamometers

Product catalog summary
Overview: The PB Series Powder Brake Dynamometers by Magtrol are designed for load absorption in testing applications, particularly suitable for low to middle speed ranges and middle to high torque ranges. They offer stable braking torque, low moment of inertia, and can operate in either rotational direction. The series includes 12 models with maximum torque ranging from 600 mN·m to 1,200 N·m and braking power from 150 W to 48 kW.
Features: Key features include integrated braking torque measurement, an optical speed sensor, and the ability to provide full torque at zero speed. Special designs are available upon request.
Applications: These dynamometers are used for performance and reliability testing of various driving elements such as servomotors, geared motors, and motors for domestic appliances.
Operating Principles: The PB Series utilizes magnetic powder to generate a smooth braking torque through friction between the rotor and stator. The rated torque is produced at zero speed, allowing for testing at standstill to determine starting torque.
Specifications: The document provides detailed specifications for different models, including rated torque, drag torque, nominal input inertia, rated power, rated speed, maximum speed, and excitation current. It also notes the importance of water cooling for all PB Series Dynamometers.
Configurations: The dynamometers can be complemented with electronic modules like the DES Series Power Supply, TSC 401 Torque/Speed Conditioner, and DSP 7000 Dynamometer Controller. In-line torque transducers or torque flanges can be used for precise torque and speed measurement.
Torque-Speed-Power Curves: Graphs are provided to illustrate the torque-speed-power relationships for various models, highlighting speed limits and rated speeds.
Dimensions: Detailed dimensions for each model are provided, emphasizing the necessity of water cooling and offering both metric and imperial units.
Additional Notes: 3D STEP files for most products are available on the Magtrol website, and other files can be requested.
WB Series - Eddy-Current Dynamometer: Designed for high-speed applications and middle to high power ranges. Features include low inertia due to small rotor diameter and water cooling for high continuous power ratings up to 140 kW.
Tandem Series - WB + PB Dynamometer: Combines WB and PB dynamometers for complementary operation. Requires an electromagnetic clutch for automatic switching based on speed.
Dual Series - Double WB Dynamometer: Offers higher power for specific speed ranges by mounting Eddy Current Dynamometers in tandem on a common base.
Dynamometer Options: Includes speed encoders with varying PPR (Pulses Per Revolution) and industrial versions without torque or speed measurement.
Ordering Information: Provides model numbers and options for ordering different configurations of PB Series Dynamometers.
System Options and Accessories:
  • DSP 7000: High-speed programmable dynamometer controller for motor testing with PC control capabilities.
  • TSC 401: Torque/Speed Conditioner for connecting dynamometers to the DSP 7000 Controller.
  • DES Series: Power supplies designed for Eddy-current and Powder brake dynamometers.
  • MODEL 7500: Power Analyzer for measuring various electrical parameters.
  • M-TEST Software: Advanced motor testing software for data acquisition and performance analysis.
  • CMTS: Custom Motor Test Systems providing turnkey solutions for motor testing needs.
Contact Information: Magtrol's contact details in the USA and Switzerland, along with a note on their worldwide distribution network.
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Catalog excerpts

PB Series | Powder Brake Dynamometers-1

POWDER BRAKE DYNAMOMETERS Magtrol offers 3 types of dynamometer brakes to absorb load: Hysteresis (HD Series), Eddy-Current (WB Series) and Magnetic Powder (PB Series). Each type of Dynamometer has advantages and limitations and choosing the correct one will depend largely on the type of testing to be performed. With over 50 standard models to choose from, Magtrol Sales professionals are readily available to assist in selecting the proper Dynamometer to meet your testing needs. FEATURES ▪ 12 Models with Maximum Torque 600 mN·m ... 1 200 N·m (84 oz·in ... 885 lb·ft) ▪ Braking Power: 150 W ... 48 kW ▪ Stable Braking Torque ▪ Low Moment of Inertia ▪ Operation in Either Rotational Direction ▪ Braking Torque Measurement Integrated ▪ Integrated Optical Speed Sensor ▪ Special designs available upon request Fig. 1: 1 PB 115 | Eddy-Current Dynamometer Powder Brake Dynamometers (PB  Series) are ideal for applications operating in the low to middle speed range or when operating in the middle to high torque range. Powder Brakes provide full torque at zero speed and are water-cooled, allowing for power ratings up to 48  kW. PB Series Powder Dynamometers integrate a torque measuring system with an accuracy ratings ± 0.3 % ... ±  % full scale, depending on 0.5  size and system configuration. Mounted on test benches, the PB Series Powder Dynamometers allow performance and reliability testing on driving elements such as servomotors, geared motor, gearbox, windshield wiper motor, starter motor, fans, drills, hydraulic transmission systems and motors for domestic appliances. POWDER DYNAMOMETER OPERATING PRINCIPLES The PB Series - Powder Dynamometers contain, as their name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, thus producing a smooth braking torque through friction between rotor and stator. The Powder Dynamometers (PB) produce their rated torque at zero speed. The element to be tested can be loaded at standstill to determine the starting torque. OPTICAL SPEED SENSOR Each PB Series Dynamometer has an optical speed sensor delivered as standard. PB 2.7 & PB 43 has an optical speed sensor with a 30 PPR (Pulses Per Revolution); PB 65, PB 115 & PB 15 has an optical speed sensor with a 60 PPR. For higher speed resolution in low speed applications, Magtrol offers a 600 PPR or 6 000 PPR encoder as an option. © 2022 MAGTROL | Due to continual product development, Magtrol reserve

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PB Series | Powder Brake Dynamometers-2

PB SERIES DYNAMOMETER CONFIGURATIONS The Dynamometers can be complemented by various electronic modules such as the DES Series (Power Supply), TSC 401 (Torque/Speed Conditioner) and DSP  7000 (High Speed Programmable Dynamometer Controller). accurate torque and speed measurement. For a dynamic, high-precision system, the torque transducer can be mounted in line between the unit under test and the dynamometer, providing a torque accuracy of 0.1 %. Magtrol also offers In-Line Torque Transducers (TS Series or TM Series) or Torque Flange (TF Series) for extremely TS / TM / TF Series Torque Sensor...

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PB Series | Powder Brake Dynamometers-3

PB SERIES PB 2.7 TORQUE-SPEED-POWER CURVES 2 390 rpm Torque [mN∙m] © 2022 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning.

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PB Series | Powder Brake Dynamometers-4

PB SERIES PB 115 TORQUE-SPEED-POWER CURVES 480 rpm 4 PB 15 - Power 2 PB 15 - Power 4 PB 15 - Torque © 2022 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning.

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PB Series | Powder Brake Dynamometers-5

PB SERIES PB 2.7 DIMENSIONS T (removable calibration arms) Cooling water connection ø6 mm b) CAUTION: All PB Series Dynamometers must be water cooled. NOTE: Original dimensions are in metric units. Dimensions converted to Emgéish units have been rounded up to 4 decimal places. a) For calibration in N·m with weight in kg NOTE: 3D STEP files of most of our products are available on our website: www.magtrol.com ; other files are available on request. © 2022 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications wit

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PB Series | Powder Brake Dynamometers-6

PB SERIES PB 43 DIMENSIONS T (removable calibration arms) Reference surfaces Cooling water connection ø10 mm CAUTION: All PB Series Dynamometers must be water cooled. NOTE: Original dimensions are in Metric units. Dimensions converted to English units have been rounded up to 4 decimal places. a) 255 mm for a calibration in N·m with weight in kg (use outer groove); 250 mm for calibration in N·m with weight in N (use inner groove) NOTE: 3D STEP files of most of our products are available on our website: www.magtrol.com ; other files are available on request. © 2022 MAGTROL | Due to continual product...

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PB Series | Powder Brake Dynamometers-7

T (removable calibration arms) Reference surfaces Cooling water connection ø10 mm CAUTION: All PB Series Dynamometers must be water cooled. NOTE: Original dimensions are in metric units. Dimensions converted to English units have been rounded up to 4 decimal places. a) 510 mm for a calibration in N·m with weight in kg (use outer groove); 500 mm for a calibration in N·m with weight in N (use inner groove). NOTE: 3D STEP files of most of our products are available on our website: www.magtrol.com ; other files are available on request. © 2022 MAGTROL | Due to continual product development, Magtrol...

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PB Series | Powder Brake Dynamometers-8

T (removable calibration arms) Reference surfaces Cooling water connection ø15 mm CAUTION: All PB Series Dynamometers must be water cooled. NOTE: Original dimensions are in metric units. Dimensions converted to imperial units have been rounded up to 4 decimal places. a) 510 mm for a calibration in N·m with weight in kg (use outer groove); 500 mm for a calibration in N·m with weight in N (use inner groove). NOTE: 3D STEP files of most of our products are available on our website: www.magtrol.com ; other files are available on request. © 2022 MAGTROL | Due to continual product development, Magtrol...

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