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Micro Dyne Motor Testing System

Micro Dyne Motor Testing System

Micro Dyne Motor Testing System

Product catalog summary
Features
  • Designed for miniature and micro motors.
  • Torque range: 2.0 mN·m to 4.0 mN·m.
  • Speed up to 100,000 rpm.
  • Power: 4 W.
  • Low inertia and complete out-of-the-box system.
  • Includes hysteresis dynamometer, motor fixture, dedicated electronics, and comprehensive software.
Description

The Micro Dyne is a motor testing system by Magtrol, designed for low-torque motors. It includes all necessary components except a computer and power supply. It is used for testing miniature and micro motors in various industries.

Applications
  • Used in test labs, inspection stations, and manufacturing floors.
  • Suitable for brushed and brushless DC motors, gearmotors, servomotors, and more.
  • Applicable in medical, robotics, toys, communication devices, and other industries.
System Configuration

The system includes a PC with M-TEST 7 software, DSP firmware, power supply, and a motor under test. It features a motor fixture with adjustable knobs and an electronic unit functioning as a dynamometer controller, wattmeter, and USB interface.

Dynamometer

Utilizes a hysteresis braking system for torque measurement, allowing full motor ramp testing. The base plate includes leveling knobs and power terminals.

Electronic Unit

Central to the system, it uses DSP technology for data acquisition and control. It includes a USB connection, DC wattmeter, and power relay.

Motor Fixture

Designed for micro/miniature motors with an XYZ stage for adjustability. It accommodates motors from 5 mm to 30 mm in diameter.

Motor Testing Software

M-TEST 7 software for Windows allows for comprehensive motor testing, including ramp, curve, and pass/fail methods. Data can be stored and displayed in various formats.

Specifications
  • Maximum torque: 4.0 mN·m.
  • Speed: up to 100,000 rpm.
  • Operating temperature: 0 °C to +70 °C.
  • Motor accommodation: 5 mm to 30 mm diameter.
  • Power measurement accuracy: 0.4% of VA range.
Environmental Requirements

Operating temperature range is 0 °C to +70 °C with relative humidity below 60% without condensation.

Contact Information

Magtrol Inc., Buffalo, New York, USA. Phone: +1 716 668 5555. Email: [email protected]

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Catalog excerpts

Micro Dyne Motor Testing System-1

Micro Dyne Data Sheet Motor Characteristics Measured/ Calculated: • Torque • Speed • Amps • Volts • Horsepower • Efficiency • Input Watts • Output Watts FEATURES • DESIGNED SPECIFICALLY for miniature and micro motors • Torque: Easily convertible from 2.0 mN-m to 4.0 mN-m (0.28 oz-in to 0.57 oz-in) • Speed: up to 100,000 rpm • Low inertia • Sold as a complete, out-of-the-box motor testing system. Components include: • Hysteresis Dynamometer: provides precise torque loading independent of shaft speed • Motor Fixture: accommodates motors from 5 mm to 30 mm in diameter. • Dedicated Electronics: all-in-one dynamometer controller, DC wattmeter, power relay and USB interface • Comprehensive Motor Testing Software • Easy-to-use calibration software • All necessary connection cables DESCRIPTION With over 50 years’ experience in dynamometer design and torque measurement, Magtrol has revolutionized the industry. Magtrol’s NEW Micro Dyne, capable of measuring extremely low torques (2.0 mN-m can be resolved to 0.0004 mN-m), is designed EXCLUSIVELY for testing miniature and micro (low-torque) motors. For the utmost convenience, the Micro Dyne is packaged as a COMPLETE MOTOR TESTING SYSTEM. Everything that is needed to accurately and efficiently test miniature motors and micro motors is included with the purchase of a Magtrol Micro Dyne. The only component that needs to be supplied by the customer is a laptop or desktop personal computer and motor power supply. APPLICATIONS Magtrol motor test systems can be found in test labs, at inspection stations, and on the manufacturing floors of most of the world’s leading motor manufacturers. The Micro Dyne system is used exclusively for closed-loop testing of miniature motors and micro motors used in low-torque/highspeed applications. Motor sub-types include, but are not limited to, the following: • Brushed and brushless DC motors • Gearmotors • Brushless DC servomotors • Vibrator motors • Miniature air motors These mini/micro motors are used in a diverse range of industries and products, including: • Medical and laboratory equipment • Robotics and automation • Toys • Handheld communication devices • Audio/video equipment • Optics and photonics • Aerospace and defense • Security and instrumentation • Industrial machinery

 Open the catalog to page 1
Micro Dyne Motor Testing System-2

O System Configuration Micro Dyne O System Configuration Micro Dyne motor fixture adjustment knobs (height, width and depth) Electronic Unit functions as a: Dynamometer Controller DC Wattmeter Power Relay USB Interface Power Supply

 Open the catalog to page 2
Micro Dyne Motor Testing System-3

Micro Dyne Motor Fixture O System InformationSYSTEM COMPONENTS Dynamometer The Micro Dyne dynamometer absorbs power with Magtrol’s unique Hysteresis Braking System. Because it does not require speed to create torque, the dynamometer can conduct a full motor ramp—from free-run to locked rotor. In addition to a dedicated motor fixture, the dynamometer base plate also includes leveling knobs and motor power terminals. The housing of the dynamometer protects all the moving parts of the brake. Electronic Unit At the hub of the Micro Dyne system is a multifunctional electronic unit. The unit employs DSP...

 Open the catalog to page 3
Micro Dyne Motor Testing System-4

O Specifications Micro Dyne The Micro Dyne offers two different torque configurations in one unit. Depending on the motor’s maximum torque rating, the user can easily switch between the 2.0 mN-m and 4.0 mN-m torque settings via the dynamometer’s rear access panel. The ratings are the same for either configuration.

 Open the catalog to page 4
Micro Dyne Motor Testing System-5

Micro Dyne Dynamometer Weight MOTOR CLAMPING BAND 3 AXIS MOTOR FIXTURE ADJUSTABLE ±5mm ON ALL AXES BINDING POST FOR MOTOR POWER CONNECTION WIRE BUNDLE LEVELING HARWARE DYNAMOMETER SHAFT *Y-AXIS: 58.4 (TO V-BLOCK VIRTUAL SHARP) Electronic Unit THIRD ANGLE PROJECTION THIS DRAWING AND SPECIFICATION CONTAINS PROPRIETARY INFORMATION TO MAGTROL INC. ANY DISCLOSURE OR REPRODUCTION OF THIS DOCUMENT WITHOUT WRITTEN AUTHORIZATION FROM MAGTROL INC. IS EXPRESSLY PROHIBITED UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES, DIAMETERS CONCENTRIC: .003 TIR, FACES PERPENDICULAR: .003 INTERPRETATION PER ASME...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.