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TRACKING NATURAL GAS WITH FLOWMETERS

TRACKING NATURAL GAS WITH FLOWMETERS

TRACKING NATURAL GAS WITH FLOWMETERS

Product catalog summary
Introduction
Industries are increasingly focusing on strategic energy management, particularly in monitoring natural gas consumption. While total gas consumption is tracked by custody-transfer flowmeters, individual combustion sources often remain unmonitored. Accurate measurement of natural gas flow can enhance combustion performance, identify efficient units, and ensure compliance with emission regulations, leading to cost savings.
Specifications and Conditions
Natural gas flow to combustion sources typically involves pipe sizes from 1 to 6 inches, with ambient temperature conditions. Pressure generally ranges from 5 to 10 psig, and flowmeters are installed downstream of pressure regulators.
Flowmeter Options
  • Orifice Plate: Traditional method requiring additional instrumentation for accurate mass flow measurement, making it costly.
  • Vortex Flowmeters: Require pressure and temperature adjustments for mass flow conversion.
  • Turbine Flowmeters: High accuracy but require clean gas and pressure/temperature corrections.
  • Ultrasonic Flowmeters: Accurate but costly and less suitable for low-velocity applications.
  • Coriolis Mass Flowmeters: Provide direct mass flow measurement but are expensive.
  • Thermal Mass Flowmeters: Offer advantages like lower flow sensitivity, higher turndown capabilities, simplified installation, and minimal pressure drop.
Advantages of Thermal Mass Flowmeters
Thermal mass flowmeters provide mass flow measurement without additional devices for pressure and temperature correction. They offer lower flow sensitivity, higher turndown capabilities, simplified installation, and minimal pressure drop, making them beneficial in low-pressure applications.
Conclusion
Thermal mass flowmeters are advantageous for measuring natural gas flow to individual combustion units due to their accuracy, ease of installation, and ability to handle a wide range of flow rates without significant pressure drop.
Operational Procedure
The electronics maintain a desired temperature difference between the pins. At no flow, minimal energy is needed. As flow increases, heat is transferred to the gas stream, requiring more power to maintain the temperature difference. This relationship is used to measure flow rates.
Calibration
Calibration involves using a test bench to flow known gas amounts past the sensor, measuring signals at different flow rates. At least ten calibration points are recommended for accuracy. Post-calibration, the flowmeter provides a linear output signal over its range.
Installation Considerations
Proper installation requires a straight run of pipe to ensure a fully developed flow profile. Insertion probes must be correctly positioned, and pipe dimensions accurately entered into the transmitter to avoid measurement errors.
Biogas Measurement
Similar to natural gas, biogas measurement with thermal mass flowmeters accounts for its composition, typically methane and carbon dioxide. These flowmeters are suitable for low-pressure, low-flow conditions and can handle wet and dirty gases.
Advantages
Thermal mass flowmeters offer benefits such as high sensitivity at low flow rates, low pressure drop, and ease of installation. They provide economical solutions compared to other technologies requiring pressure and temperature compensation.
Conclusion
Thermal mass flowmeters are effective for measuring gas flows due to their sensitivity, turndown capabilities, and adaptability to varying gas compositions. They are particularly advantageous in applications with low flow rates and challenging gas conditions.
Level Measurement Instruments
The document discusses various types of level measurement instruments used in industrial applications, highlighting their features and applications.
Guided Wave Radar Transmitter: Provides a 4-20 mA output proportional to the level being measured or a Foundation fieldbus™ output. It can be mounted externally to a Magnetic Level Indicator (MLI) or inserted directly into the process vessel.
Enhanced Jupiter® Magnetostrictive Transmitter: Offers similar output options as the Guided Wave Radar Transmitter and is used for precise level measurement.
Solitel® Vibrating Rod Level Switches: Designed for reliable level detection of powders and bulk solids, suitable for high or low-level detection in hoppers or silos.
Kotron® RF Capacitance Level Switches and Transmitters: Available in nine different models, these devices offer a wide range of features to accommodate various applications and process media.
Special Application Series: The document notes that the recommended instruments are based on field experience and serve as a general guide for flow control selection. Users are advised to determine the suitability of these instruments for their specific applications.
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Catalog excerpts

TRACKING NATURAL GAS WITH FLOWMETERS-1

TRACKING NATURAL GAS WITH FLOWMETERS

 Open the catalog to page 1
TRACKING NATURAL GAS WITH FLOWMETERS-2

www.che.com Feature Report ENERGY EFFICIENCY: Tracking Natural Gas With Flowmeters Thermal mass flowmeters provide advantages over other options for metering the consumption of natural gas by individual combustion units throughout the facility Wayne Shannon, Magnetrol International ith today’s increased emphasis on strategic energy management, many throughout the chemical process industries (CPI) and elsewhere are attempting to obtain better information on the natural gas consumption in their facilities. While custody-transfer flowmeters are typically in place at the property line (to track total...

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TRACKING NATURAL GAS WITH FLOWMETERS-3

Pressure drop FIGURE 2. In this thermal mass flowmeter, the sensors are an integral part of the body construction. This design can be used in pipe sizes from 0.5 to 4 in., and may be used with an optional, built-in flow-conditioning element FIGURE 3. Shown here is a typical curve showing the square root relationship between pressure drop and flow for differential-pressure-type flowmeters. At very low flowrates, there is little signal, which limits the ability to accurately measure low flowrates. Similarly, pressure drop increases with the square of the flowrate, and this may limit the turndown...

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TRACKING NATURAL GAS WITH FLOWMETERS-4

Feature Report counted using an external pickup that provides a series of electronic pulses with each pulse equivalent to one rotation. The pulses are then sent to the transmitter. The manufacturer provides a K factor to relate each rotation to a given gas volume. The number of pulses that are counted over a given time period provide both the flowrate and the totalized flow. Turbine meters have relatively high turndown capabilities with corresponding high measurement accuracy. Like the previously mentioned flowmeter types, the turbine flowmeter is a volumetric device that measures the actual...

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TRACKING NATURAL GAS WITH FLOWMETERS-5

FIGURE 7 (bottom right). This figure shows a fully developed flow profile in a pipe. It also shows the use of a compression fitting for positioning the probe in the pipe. This installation provides considerable flexibility and easy installation Flowrate, scfh FIGURE 6 (top left). This curve shows the relationship between the power and the mass flowrate for a thermal mass flowmeter in a 4-in. pipe. Such a curve is developed during the calibration of the instrument contact with the natural gas, the user should ensure that the temperature rise of the sensor is less than the autoignition temperature...

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TRACKING NATURAL GAS WITH FLOWMETERS-6

the relative change in heat transfer is comparatively less than the change in gas density, which is directly used by other flowmeters. Installation considerations Nearly all flowmeters require some straight run of pipe ahead of the flow sensor. Thermal mass flowmeters follow the same basic ' guidelines. The flow calculations used with an insertion-type flowmeter assume the presence of this fully developed flow profile and the placement of the sensor on the centerline of the pipe as shown in Figure 7. Theoretically the velocity at the wall is zero and the velocity on the centerline of the pipe...

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TRACKING NATURAL GAS WITH FLOWMETERS-8

Special Application Series Guided Wave Radar Eclipse® and Horizon™ transmitters are two-wire, loop-powered, 24 VDC level transmitters based on Guided Wave Radar (GWR) technology. Available in coaxial, twin rod and single rod probes, these leading-edge transmitters provide measurement performance well beyond that of many traditional technologies. Available with HART®, Foundation fieldbus™ and PROFIBUS® outputs. Thru-Air Radar Pulsar® Pulse Burst Radar level transmitters are the latest generation of loop-powered, 24 VDC, liquid level transmitters. They offer lower power consumption, faster response...

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