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Magnetic Level Indicators

Magnetic Level Indicators
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Magnetic Level Indicators

Product catalog summary
Introduction
Orion Instruments, a subsidiary of Magnetrol International, specializes in Magnetic Level Indicators (MLIs) with a focus on quality and operability. Located in Baton Rouge, Louisiana, Orion Instruments leverages Magnetrol's extensive experience in level instrumentation to provide advanced MLI solutions.
Product Features
Orion Instruments MLIs incorporate unique float designs and advanced sensing technologies, such as the integration of Magnetic Level Indication with Guided Wave Radar. This combination offers redundant level sensing capabilities, enhancing measurement accuracy and reliability.
Principle of Operation
The MLI system consists of a float with magnets that move in response to fluid level changes in a process vessel. This movement is visually indicated by either a series of flags or a follower, providing a clear representation of the fluid level.
Product Overview
Orion Instruments offers a variety of MLI configurations suitable for different tank types and media, including chemical waste, liquid nitrogen, and sodium hypochlorite. The product line includes options for top and side mounting, and features such as cryogenic services and continuous transmitters.
Design and Materials
The MLIs are constructed with a range of materials, including stainless steel, Inconel, and Hastelloy, to accommodate various pressure classes and process conditions. The design includes features like flag-type or shuttle indicators, switches, and transmitters.
Switches and Transmitters
Orion Instruments provides a broad range of switches and transmitters, including reed, snap action, and pneumatic switches for level control. The JUPITER magnetostrictive transmitter offers high accuracy, while the ECLIPSE Guided Wave Radar transmitter provides redundancy and reliability.
Visual Indication
MLIs are available with flag assemblies or shuttle units for visual level indication. The flags are made of high-quality materials and are available in various color combinations for enhanced visibility.
Process Connections and Construction
Orion Instruments customizes process connections and configurations to meet specific requirements. The MLIs are built to ASME standards, with full penetration X-ray quality welds and compliance with NACE, CRN, and PED standards.
Quality and Warranty
Orion Instruments offers a five-year warranty on MLIs and a one-year warranty on electronics and indicators, ensuring product reliability and customer satisfaction.
Advanced Technologies
The AURORA and JUPITER models incorporate advanced technologies like Guided Wave Radar and magnetostrictive transmitters, providing high accuracy and reliability for level measurement applications.
Accessories
Orion Instruments offers thermal insulation blankets for extreme temperature applications, including cryogenic and high-temperature insulation, as well as steam and electrical heat tracing options.
Frost Extension Overview
ORION INSTRUMENTS provides custom-designed frost extensions tailored to customer specifications. These extensions are hermetically sealed to prevent frost accumulation and ensure high readability. They are made from durable polymers.
Contact Information
Address: 2105 Oak Villa Boulevard, Baton Rouge, LA 70815
Phone: 225.906.2343
Toll-Free: 866.55.Orion (866.556.7466)
Fax: 225.906.2344
Email: [email protected]
Legal and Trademark Information
Copyright © 2012, Orion Instruments, LLC. All rights reserved. Specifications may change without notice. Orion Instruments and associated product names are registered trademarks of Magnetrol International, Incorporated. Other trademarks mentioned include HART, Monel, Inconel®, Kynar, Hastelloy, and PACTware.
Document Information
Bulletin: ORI-100.4
Effective: December 2006
Supersedes: December 2003
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Catalog excerpts

Magnetic Level Indicators-2

The Next Generation of MLIs: It took a whole new company to bring it to you. Orion Instruments® was created with one objective: to devise new standards for quality and operability in Magnetic Level Indicators (MLI). As a wholly owned subsidiary of Magnetrol International, Incorporated®, ORION INSTRUMENTS products are engineered under the same strict unyielding standards as those of Magnetrol®—a company whose level and flow control products are known worldwide. Recognizing the need for a world class producer of MLIs, MAGNETROL created a completely new company built upon its experience in level...

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Magnetic Level Indicators-3

The ORION INSTRUMENTS Magnetic Level Indicator (MLI) is connected to a process vessel. Within the piping column of the MLI is a float containing an internal group of magnets. A rise or fall of the fluid in the process tank corresponds to a sim- ilar change within the piping column. In response to the level movement the float moves up or down accordingly. Clamped to the piping column in total isolation from the process liquid is a visual indicator housing. It contains the choice of indicator, either a series of flags or a follower . The individual flags or the follower contain an alignment magnet...

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Magnetic Level Indicators-4

• Patented design combines Guided Wave Radar and MLI technology into a truly redundant system. • Application-proven ECLIPSE Guided Wave Radar technology. • AURORA chamber houses both the probe for MAGNETROL ECLIPSE Guided Wave Radar transmitter and the float. The instrument transmits level data accurately and reliably. • Baffle plate design provides flawless guide for float. • For the most demanding high pressure/temperature liquid level applications. Ideal replacement for sight and gauge glass instruments. • Wide range of materials available includes 304/304L SS, 316/316L SS, Inconel®, Hastelloy®,...

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Magnetic Level Indicators-5

• Twin chamber design for use on applications where redundant measurement is critical. GEMINI features two separate technologies. • Either ECLIPSE guided wave radar, Jupiter® magnetostrictive, capacitance, or displacer transmitters may be installed in the secondary chamber. • Add electric or pneumatic switches for high, low, or high and low level. • Perfect solution for precision visual measurement and a highly reliable method for transmitting level data to a remote display, analog input point or controller. • A JUPITER transmitter utilizes market-tested, application-proven, magnetostrictive...

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Magnetic Level Indicators-6

Quality Warranty 6. Design Attributes: Basic Gauge Basic Gauge Construction • ASME B31.1 and B31.3 construction available. • 100% full penetration X-ray quality welds are standard. • NACE compliance available. ORION INSTRUMENTS warrants all MLIs to be free of defects in materials and workmanship for a period of FIVE YEARS after date of shipment. All electronics and indicators are similarly warranted for a period of one year. I • CMTRs are available upon request. • All ORION INSTRUMENTS MLIs, including the float, are hydro tested prior to shipment. • CRN compliance available. • PED compliance...

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Magnetic Level Indicators-7

7. Design Attributes: Components Float Features The ORION INSTRUMENTS float has been engineered to provide the best MLI performance in the world. • Magnetic retainer and flux ring assembly within the float ensures top performance regardless of process conditions. • The 360-degree vertical placement of the magnets assures proper coupling with the flag or shuttle of the indicator, even as the float turns within the chamber. • The magnetic assembly creates a constant Gauss rating optimized to ensure reliable performance. • Float magnets are designed to function at temperatures up to +1000° F (+538°...

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Magnetic Level Indicators-8

Combining MAGNETROL ECLIPSE Guided Wave Radar with an ORION INSTRUMENTS Magnetic Level Indicator represents Level Measurement’s leading-edge. I Operating The ORION INSTRUMENTS AURORA combines the operating system of a conventional float-based MLI with the leading-edge Guided Wave Radar transmitter developed for level measurement applications by MAGNETROL INTERNATIONAL. The result is true level measurement redundancy in a single-chamber design. Guided Wave Radar combines micropower impulse radar, time domain reflectometry and equivalent time sampling to detect level. Since the signal is carried...

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Magnetic Level Indicators-9

With a JUPITER Magnetostrictive Transmitter, an ORION INSTRUMENTS MLI offers high accuracy and high linearity at a reasonable price. JUPITER utilizes a precision, loop-powered magnetostrictive transmitter. The magnetic field generated by the float interacts with the magnetostrictive wire to create a torsional twist in the wire. A sensitive piezo sensor then detects the return acoustic signal and determines the precise elapsed time from pulse generation to detection of the return signal. A sampling update of ten times per second ensures high-accuracy measurement. External Mount JUPITER • Two-wire,...

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Magnetic Level Indicators-10

Electro-magnetic Switches The Model OES-100 snap switch and Model ORS-300 reed switch may be utilized to expand the control capabilities of the ORION INSTRUMENTS extensive line of magnetic level indicators. These electro-magnetic switches are clamp-mounted to the outside of the MLI. This mounting style allows easy addition or repositioning of switches without disruption of the process. Model OES-100 Pneumatic Switch The Model OPS-200 is a non-bleed pneumatic switch for use with the ORION INSTRUMENTS extensive line of magnetic level indicators. The OPS-200 utilizes a clamp-on mounting style for...

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Magnetic Level Indicators-11

11. Extreme Temperature Accessories Thermal Insulation Blankets ORION INSTRUMENTS offers high-temperature and low-temperature blankets fabricated specifically for each application. These blankets include: • Cryogenic insulation from +32° to -320° F (0° to -196° C) which is suitable for liquified gases and media that vaporize at ambient temperature, such as liquid natural gas and liquid petroleum gas. • High-temperature insulation fabricated to specific customer requirements for product media that must be maintained at elevated temperatures up to +1000° F (+538° C). • Steam tracing or electrical...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.