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Crude Oil Processing

Crude Oil Processing

Crude Oil Processing

Product catalog summary
Overview: This document provides a comprehensive guide to level instrumentation for onshore and offshore oil processing, focusing on various applications such as production fluid storage, chemical injection, wellstream separation, crude dehydration, desalting, degassing, water processing, storage tanks, and vapor recovery.
1. Production Fluid Storage: Level controls are crucial for managing fluid storage, ensuring safety and process efficiency.
2. Chemical Injection: Chemical agents are used in crude processing for various purposes, including freeze protection and hydrate inhibition. Level monitoring is essential to manage chemical inventory and prevent overfilling or depletion.
3. Wellstream Separators: These devices separate wellstreams into gas, crude, and water. Accurate interface level measurement is critical to prevent contamination and ensure efficient separation.
4. Crude Dehydration: This process removes emulsified water from crude oil using chemical agents and heat. Level control is vital to prevent water-emulsified oil from overflowing.
5. Crude Desalting: Desalting removes salt and residual water from crude oil to prevent corrosion and scaling. Interface level control is crucial to avoid damage to desalter electrodes.
6. Crude Degassing: Stabilization and sweetening processes remove dissolved gases and hydrogen sulfide to reduce safety and corrosion issues. Level control is necessary in reboilers and separators.
7. Water Processing: Produced water requires treatment to remove hydrocarbons before reuse or disposal. Level control is essential in various treatment equipment to ensure proper separation and removal of residual oil.
8. Storage Tanks: Field storage tanks require level monitoring to prevent overfills and manage oil/water interfaces during dewatering.
9. Vapor Recovery: Vapor Recovery Units (VRUs) capture hydrocarbon vapors to prevent atmospheric release, improve safety, and enhance operating economies. Level control in the flash drum is critical for effective vapor recovery.
Instrumentation: The document details various instruments used for level and flow control, including guided wave radar transmitters, ultrasonic switches, and magnetic level indicators, emphasizing their application in different processes.
Conclusion: The guide highlights the importance of selecting appropriate level and flow control instruments to ensure safety, efficiency, and compliance in oil processing operations.
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Catalog excerpts

Crude Oil Processing -1

INDUSTRY APPLICATIONS SERIES

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Crude Oil Processing -2

2 Level & Flow Applications for CRUDE OIL PROCESSING Level and flow controls in these applications are crucial for both process control and safety shutdown systems. Level Applications: NOTE: The actual nature and number of steps in crude oil processing most often depends upon the source and makeup of the wellhead production stream. In some cases, several of the steps shown in the schematic below may be integrated into one unit or operation, per-formed in a different order or at alternative locations, or not required at all. To reservoir To disposal APPLICATION PAGE 1. Production Fluid Storage...

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Crude Oil Processing -3

3 interface yproductionfluidstorage measurement application Application: A variety of chemicals are typically stored in the field or processing facility to expedite processing time by preconditioning an inlet fluid. These fluids may first enter into a hold tank to allow upstream solids and liquids time to separate prior to production, which allows the facility to better handle upset conditions without stopping production. Stored additive chemicals include dispersants, flocculants, surfactants, glycols, diluents and rust inhibitors. Challenges: Fluids are typically stored in a series of out-door...

 Open the catalog to page 3

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