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MH614_Line Regenerative Systems

MH614_Line Regenerative Systems

MH614_Line Regenerative Systems

Product catalog summary
Overview: Magnetek's high-performance AC Line Regenerative Systems are designed for adjustable speed applications with high demand braking cycles. These systems efficiently return surplus regenerative energy from the motor to the AC power source, enhancing energy efficiency and reducing consumption.
Ideal Applications: These systems are suitable for high duty cycle cranes, large cranes with multiple resistor banks, and environments that are severe, dusty, wet, or volatile.
Benefits: The systems offer energy efficiency, cost savings with potential payback within the first year, and eliminate the need for wiring and maintenance of dynamic braking resistors.
Models: Three unit types are available:
  • IMPULSE®•R+: Ratings from 5–400 HP, suitable for low-cost line regeneration, easy to retrofit, and network connectivity via Ethernet and PLC.
  • IMPULSE®•D+: Up to 830 HP, features Active Front End technology to minimize line harmonics and regulate DC bus voltage.
  • IMPULSE®•D+ HHP: Suitable for up to 2,000 HP, modular design with low line harmonics, exceeding IEEE 519 requirements.
Technical Specifications:
  • IMPULSE•D+: Available in 230V and 460V classes, with input voltage tolerance of +10% / -15%, input frequency of 50/60Hz ± 2%, and ambient operating temperature of -10 to 50°C.
  • IMPULSE•D+ HHP: Available in 460V and 575V classes, with similar input voltage tolerance and frequency, but a lower ambient operating temperature range of -10 to 40°C.
  • IMPULSE•R+: Available in 230V and 460V classes, with a power factor of 0.9 or greater and regenerative rating of 80% continuous, 100% for 60 seconds.
Contact Information: For more details, contact Magnetek Material Handling or your local Magnetek Sales Representative.
Conclusion: Magnetek provides comprehensive solutions for overhead motion control with extensive application experience and advanced products.
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Catalog excerpts

MH614_Line Regenerative Systems-1

AC LINE REGENERATIVE SYSTEMS Magnetek’s high performance AC Line Regenerative Systems are ideal for adjustable speed applications that include a high demand braking cycle. These industrial grade units take surplus regenerative energy from the motor and return it to the AC power source, reducing total energy consumption and improving energy efficiency. IMPULSE®•D+, IMPULSE®•D+ HHP, & IMPULSE®•R+ AC REGENERATIVE SYSTEMS ARE AN IDEAL SOLUTION FOR • igh duty cycle cranes H • arge cranes with multiple resistor banks for each motion L • Severe duty, dusty, wet, or volatile environments AC REGENERATIVE SYSTEMS PROVIDE • Energy efficiency • ost savings – payback can be seen in the first year C • limination of wiring for dynamic braking resistors E • Elimination of dynamic braking resistors’ maintenance Three different unit types are available to fit your application needs. IMPULSE®•R+ units are available with ratings from 5–400 HP, IMPULSE®•D+ units are available up to 830 HP, and IMPULSE®•D+ HHP units are suitable for uses up to 2,000 HP. They can be combined with IMPULSE®•G+ or VG+ Series 3 or 4 adjustable frequency drives and sized to fit the expected regenerative need. IMPULSE•D+ IMPULSE•R+ The IMPULSE•D+ is a high-performance Active Front End Regeneration Unit in a chassis drive layout. The Active Front End technology allows the IMPULSE•D+ to minimize line harmonics below IEEE 519 requirements and regulate a consistent DC bus voltage. Combining the IMPULSE•D+ with IMPULSE•G+ and VG+ Series 4 variable frequency drives provides you with the most energy efficient, durable, and feature-rich crane control system available. The IMPULSE•D+ HHP is a modular, regenerative inverter platform designed with reliability and serviceability in mind. It utilizes Active Front End (AFE) technology to maximize crane control efficiencies with extremely low line harmonics. IMPULSE•D+ HHP units exceed the requirements defined by IEEE 519 and the common bus architecture allows the drives to share energy. Enclosures are offered with open chassis, NEMA 1, forced air cooled, or air conditioned options. IMPULSE•D+ Input Voltage +10% / -15% Input Frequency IMPULSE•D+ HHP Input Voltage +10% / -15% Input Frequency Motor Rated Current Horsepower Rating Motor Rated Current Horsepower Rating Ambient Operating Temperature Power Factor Overload Tolerance -10 to 50°C (14 to 122°F) >0.99 at full load 150% for 60 seconds, 200% for 3 seconds Ambient Operating Temperature Power Factor Overload Tolerance -10 to 40°C (104°F) >0.99 at full load 150% for 60 seconds, 200% for

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MH614_Line Regenerative Systems-2

With our combination of extensive application experience and leading-edge products, Magnetek provides the ultimate solution for overhead motion control. IMPULSE•D + & IMPULSE•D + HHP APPLICATION DIAGRAM EXAMPLE IMPULSE•R+ The IMPULSE•R+ is designed to provide a low-cost solution to add line regeneration to your overhead crane. It is easy to operate and sized identically to the connected variable frequency drive. IMPULSE•R+ can connect to a network, via Ethernet and PLC, to monitor status in real-time, and may be installed in an explosionproof enclosure. The IMPULSE•R+ can be easily retrofitted...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.