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IMPULSE®?G+ Series 4

IMPULSE®?G+ Series 4
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IMPULSE®?G+ Series 4

Product catalog summary
Overview
Magnetek's IMPULSE®•G+ and VG+ Series 4 drives are designed to enhance crane performance with advanced, reliable, and cost-effective adjustable frequency controls. These drives incorporate safety and performance features to improve material handling systems.
Key Features
  • Load Check II™: Monitors hoist overload conditions, preventing upward motion and allowing load lowering without load cells.
  • Safe Torque Off: Provides a redundant safety circuit that complies with ISO/EN 13849-1 and IEC/EN 62061 standards.
  • Adaptive Ultra-Lift™: Enables hoist operation above base speed with light loads, optimizing motor performance.
  • Brake Test: Allows easy verification of brake torque for preventative maintenance.
  • Anti-Shock: Reduces rapid torque increases to stabilize loads and minimize crane damage.
  • Quick-Set™ Parameter Group: Simplifies drive setup by consolidating frequently used parameters.
  • Option Cards: Expand input/output options for better automation and diagnostics.
  • IMPULSE•Link 4.1 and Wireless Diagnostics Systems (WDS): Facilitate parameter management and remote diagnostics.
Reliability and Maintenance
Magnetek drives are built for durability and cost-effectiveness, featuring power modules that endure more thermal cycles. Preventative maintenance monitors help schedule maintenance proactively, reducing downtime. A three-year warranty is included.
Specifications
  • Certification: UL, cUL, CSA (CE available upon request).
  • Input Power Supply: 3-phase 200–240VAC, 380–480VAC, or 500-600VAC; 50 or 60Hz.
  • Control Method: Fully digital with sine-wave and vector control options.
  • Output Frequency: 0 to 150 Hz, with specified accuracy and resolution.
  • Protection Features: Include overload, overcurrent, overvoltage, and undervoltage protections.
  • Operating Conditions: Suitable for indoor use with specified temperature and humidity ranges.
Applications and Capabilities
The drives are suitable for various crane applications, including worm gear and mechanical load brake hoists, offering precise speed control and load management.
Accessories
Various digital and analog input/output options enhance drive functionality and integration with crane systems.
Specifications
The document details technical specifications for digital inputs and outputs, including AC digital inputs and outputs with optically-isolated interfaces, and voltage and current ratings for components.
Interface Options
Available interface options include single encoder line driver and open collector options for feedback, with support for Ethernet/IP, Modbus TCP/IP, Profinet, and Profibus-DP for network communications.
Control Options
Control options include the 24VDC Control Power Unit, LCD Operator, and USB Copy Stick for parameter management and diagnostics, along with IMPULSE•Link 4.1 diagnostic software.
Custom Software Applications
Custom software solutions are available for specific applications, such as footbrake/static stepless simulation, bucket control, and drive synchronization, enhancing performance and safety.
Sway Control System (SCS) Series 2
The SCS Series 2 minimizes load swing, enhancing safety and reducing maintenance costs, compatible with existing control configurations.
Engineering Systems & Solutions
The document highlights engineered systems and solutions, including project evaluation, management, design, and support, covering power delivery systems and motor control panels.
See more

Catalog excerpts

IMPULSE®?G+ Series 4-1

IMPULS -'G+&VG+ Adjustable Frequency Crane Controls MATERIAL HANDLING

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IMPULSE®?G+ Series 4-2

Adjustable Frequency Crane Control Magnetek's new IMPULSE®»G+ and VG+ Series 4 drives continue our tradition of providing the most reliable and cost-effective adjustable frequency crane controls available. Industry-leading safety and performance features combine with our superior application expertise to provide unmatched performance for your material handling system.

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IMPULSE®?G+ Series 4-3

SERies 4 Variable Frequency Drives Load Check II ™ continuously detects hoist overload conditions, halting upward motion and only allowing the load to be lowered. Load Check II continuously monitors the hook load, both during acceleration and constant speed, eliminating the need for load cells in most applications. It provides an auto-setup function which defines the hoist’s maximum hook load in seconds. With these control advancements, the drive no longer pauses for tests unless rated capacity is approached, providing increased productivity. provides a redundant hardware safety circuit that...

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IMPULSE®?G+ Series 4-4

CUSTOM CONTROL PANELS Magnetek’s custom control panels with IMPULSE•G+ and VG+ Series 4 drives provide the ultimate solution for overhead material handling. These panels are custom designed and built to your specifications to meet your exact application requirements. Our experienced engineering staff provide technical support and extensive overhead material handling expertise when quoting and designing your project. Custom panels are available with an unlimited number of configurations, components and accessories. Common Options Include: • 120V control transformer and interface card • Air-conditioning...

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IMPULSE®?G+ Series 4-5

SAFETY Brake Test* Allows testing of available brake torque Minimizes harmful torque increases due to load shock, reducing potential for equipment damage Encoder Loss Detection* Signal loss detection at all times, even when the motor is not rotating (load float) Snapped Shaft Detection* Detects a broken coupling shaft or discontinuity in the drive train Roll Back Detection/Torque Proving at Start/Brake Check at Stop* Drive monitors brake functionality and motor torque at start and stop; the drive will maintain control of the load in case of a brake failure Safe Operating Windows Reduces the possibility...

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IMPULSE®?G+ Series 4-6

Specification Value and Information Certification UL, cUL, CSA (CE available upon request) Rated input power supply volts and frequency 3-phase 200–240Vac, 380–480Vac, or 500-600Vac; 50 or 60Hz Allowable input voltage fluctuation Allowable input frequency fluctuation Control method Fully digital; sine-wave, V/F control, open loop vector control, flux vector control Maximum output voltage (Vac) Max output voltage 3-phase, 200/208/230/240/380/400/415/440/460/480/ 500/575/600V (proportional to input voltage) Rated output frequency (Hz) 0 to 150 Hz (consult factory for applications above 150 Hz)...

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IMPULSE®?G+ Series 4-7

CAPABILITIES IMPULSE•G+ Series 4 CMAA Class A-F Service CMAA Class A-F Service Speed Range Speed Range 40:1 in V/F Mode (15 preset V/F Patterns, 1 Adjustable) 1500:1 in Flux Vector Mode 200:1 in Open Loop Vector Mode Speed Control Methods Speed Control Methods Up to 17 Distinct Speeds (Stepped) Up to 17 Distinct Speeds (Stepped) Digital Pulse Train Input (32kHz max) Digital Pulse Train Input/Output (32kHz max) Radio Drive Serial Interface (RDSI) Radio Drive Serial Interface (RDSI) Programmable Terminals Programmable Terminals (3) Digital Dry Contact Relay Outputs (1A max @ 250Vac, 1A max @ 30Vdc,...

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IMPULSE®?G+ Series 4-8

Accessories Interface Card This provides a optically-isolated interface of 8 digital inputs (binary), 3 Form A dry contact digital outputs, 1 Form C dry contact fault output, 3 analog inputs, 2 analog outputs, pulse input and feedback, and RS-485 Modbus RTU interface. Input/Output Options Analog Inputs (13 Bit + Sign) – This provides interface of 3 high resolution analog inputs to the drive. Signal levels (individually selectable): 0 to +/- 10VDC (20kOhm) or 4 to 20mA (500 Ohm). Input resolution: Voltage (1/8192), Current (1/6654). AC Digital Inputs (4 Channels) – This provides a optically-isolated...

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IMPULSE®?G+ Series 4-9

Control Options Network Communications Options Single Encoder—Line Driver This provides velocity and direction feedback from an encoder. This option is used for motor speed feedback in closed loop flux vector control. A 5VDC buffered output is also included. Signal levels: 5 or 12VDC differential line driver with compliments, maximum input frequency of 300kHz, phases A and B (Z required with some custom software). This allows for communication over 10/100Mbps Ethernet networks. This option has the ability to configure the IP address from a user specified IP address, from a DHCP host, or from...

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IMPULSE®?G+ Series 4-10

DRIVE SUPPORT TOOLS IMPULSE•Link 4.1 Diagnostic SOFTWARE • Parameter Management • Drive Monitor • DataLogger • Drive Trending Tool DataLogger Series 3+ • On-screen diagnostics, fault logging and performance history • Upload fault history and trend data to your PC • Compatible with IMPULSE•G+/VG+ Series 2, Series 3 and Series 4 UNSURPASSED PRODUCT SUPPORT As always, you can count on Magnetek and IMPULSE drives to help you achieve the maximum performance and reliability of your overhead material handling system. Support includes: • Three-year warranty • Magnetek Service Technicians on-call 24/7/365...

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IMPULSE®?G+ Series 4-11

Custom Software Our software will save you money by eliminating the need for a PLC or additional external logic. You will also save time when replacing wire ropes by utilizing the built-in Electronic Programmable Limit Switch function, making rope replacement a quicker and easier task. Footbrake/Static Stepless Simulation Software Bucket Control Software Drive Synchronization Software Sway Control System (SCS ®) Series 2 These software applications can be added to our already robust impulse drives to meet your unique application requirements. FOOTBRAKE/STATIC STEPLESS SIMULATION SOFTWARE This...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.