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PIPELINER II WELD HEAD

PIPELINER II WELD HEAD

PIPELINER II WELD HEAD

Product catalog summary
Overview
The Magnatech Pipeliner Model 609 is an orbital weld head designed for multi-pass GMAW/FCAW pipe welding. It is compatible with the MPS-4000 Power Source and is engineered to enhance productivity by increasing duty cycles, reducing repair rates, and ensuring consistent weld quality.
Key Features
  • Full function capability including torch rotation, filler wire feed, motorized arc gap control, and electronic oscillation.
  • Accommodates a broad pipe size range from 16.8 cm to 152 cm (6” to 60”) and larger with interchangeable guide rings.
  • Water-cooled 300A torch with standard expendables and a push-pull wire feed head.
  • Positive drive system for uniform rotation speed and the ability to mount two heads simultaneously for faster weld times.
Performance Parameters
  • Typical welding parameters: 24–26V; 220–260A; 5.1–7.6m/min (200–300 ipm).
  • Deposition rates: Manual SMAW - 1.4 kg/hr, Manual FCAW - 1.8 kg/hr, Pipeliner FCAW - 3.6 kg/hr.
  • Deposition efficiency: Manual SMAW - 65%, Manual FCAW - 85%, Pipeliner FCAW - 90%.
  • Duty cycle factors: Manual SMAW - 25%, Manual FCAW - 35%, Pipeliner FCAW - 80%.
Specifications
  • Application pipe size: 168 mm (6.625") and larger with unlimited wall thickness.
  • Oscillation module: Linear and pendular options with adjustable stroke, speed, and dwell.
  • Wire specifications: Diameter 0.8 – 1.6mm, feed speed 0.5 – 22m/min, spool size options.
  • Water-cooled torch with 300 Amps continuous capability.
Applications
  • Suitable for gas, oil, and water pipelines, steam piping, chemical applications, large diameter vessels, and offshore platforms.
  • Can be used for ID and OD welding on larger tanks, vessels, and ductwork with the Flx-Track system.
Optional Features
  • Pendular torch oscillation and torch angle bracket for fillet/socket welds.
  • Extension cables and Flx-Track for complex curved surfaces.
Contact Information
Headquarters: MAGNATECH LLC, East Granby, CT, USA. European Office: MAGNATECH INTERNATIONAL B.V., Dronten, The Netherlands.
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Catalog excerpts

PIPELINER II WELD HEAD-1

ORBITAL WELDING SYSTEMS PIPELINER Model 609 Orbital Weld Head for Multi-Pass GMAW/FCAW Pipe Welding Use with • MPS-4000 Power Source

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PIPELINER II WELD HEAD-2

PIPELINER Orbital Weld Head for Multi-Pass GMAW/FCAW Pipe Welding Precision Tools for Perfect, Repeatable Welds The Magnatech Pipeliner is designed to make pipe-to-pipe and pipe-to-fitting welds. Interchangeable guide rings mount the Head on the pipe, allowing a broad workpiece size range from 16.8–152 cm (6”–60”) and larger. The Pipeliner improves productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. The Weld Head mounts on one side of the weld joint, allowing pipe-to-fitting welds. The Head is installed and removed from the guide ring in seconds...

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PIPELINER II WELD HEAD-3

• Pendular Torch Oscillation • Torch Angle Bracket for Fillet/Socket Welds • Extension Cables In addition to welding pipework, the Pipeliner is also used for ID and OD welding on larger tanks, vessels, and ductwork. • Flexible track allows mounting on complex curved surfaces • Standard 2.3m (7-1/2’) Track sections bolt together for longer lengths Optional Pendular Oscillator positioned for fillet welds Optional Torch Angle Bracket for fillet and socket weld applications • Magnetic or Vacuum attachment Pipeliner mounted on Flx-Track in 3.3m (11 ft.) diameter stainless steel duct Welding Steam...

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PIPELINER II WELD HEAD-4

Weld Head/Controls Specifications Pipe Size – 168 mm (6.625") and larger Pipe Wall Thickness – unlimited Flx-Track™ for welding on flat and curved surfaces Oscillation Module (Linear) Oscillation Stroke Amplitude Oscillation Speed Oscillation Dwell Cross Seam Adjustment 0 – 5.1 cm (2") 0 – 254 cm/min. (100 ipm) 0 – 1 second. Independently adjustable at both stroke endpoints ± 2.5 cm (1.0") Oscillation Module (Pendular) Oscillation Angular Stroke Oscillation Speed Oscillation Dwell Cross Seam Adjustment 0 – 15° 2.5 Hz maximum 0 – 1 second. Independently adjustable at both stroke endpoints ± 20°...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.