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Pipeliner II 609

Pipeliner II 609

Pipeliner II 609

Product catalog summary
Overview: The Magnatech Pipeliner II is an advanced orbital weld head designed for multi-pass GMAW/FCAW pipe welding. It is engineered to enhance productivity by increasing duty cycles, reducing repair rates, and ensuring consistent weld quality.
Features:
  • Full function capability including torch rotation, filler wire feed, motorized arc gap control, and electronic oscillation.
  • Accommodates a broad range of pipe sizes from 168 mm to 1524 mm (6” to 60”) and larger with interchangeable guide rings.
  • Water-cooled torch with standard expendables.
Specifications:
  • Pipe size: 168 mm (6.625”) and larger; unlimited wall thickness.
  • Oscillation Module (Linear): Output rating 0 – 51 mm, speed 0 – 2540 mm/min, dwell 0 – 1 second.
  • Oscillation Module (Pendular): Allows sockets/fillet welding with cross seam adjustment ± 20 degrees.
  • Wire: Diameter 0.8 – 1.6 mm, feed speed 0.5 – 22 m/min, spool size 15/16 kg.
  • Water-cooled torch: 300 amps continuous, with manual adjustments for lead/lag and tilt.
Performance:
  • High deposition rate with automatic quality assurance.
  • Deposition rates: Manual SMAW 1.4 kg/hr, Manual FCAW 1.8 kg/hr, Pipeliner FCAW 3.6 kg/hr.
  • Deposition efficiency: Manual SMAW 65%, Manual FCAW 85%, Pipeliner FCAW 90%.
  • Duty cycle factors: Manual SMAW 25%, Manual FCAW 35%, Pipeliner FCAW 80%.
Applications:
  • Suitable for gas, oil, and water pipelines, steam piping, chemical processing, large diameter vessels, flowlines, risers, offshore platforms, and tubular structures.
  • Can be used for ID and OD welding on larger tanks, vessels, and ductwork.
Options:
  • Pendular torch oscillation and torch angle bracket for fillet/socket welds.
  • Extension cables available for increased flexibility.
See more

Catalog excerpts

Pipeliner II 609-1

ORBITAL WELD HEAD FOR MULTI PASS GMAW/FCAW PIPE WELDING The Magnatech Pipeliner II is designed to make pipe-topipe and pipe-to-fi tting welds. Interchangeable guide rings mount the head on the pipe, allowing a broad workpiece size range from 168 – 1524 mm (6”– 60”) and larger. The Pipeliner II improves productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. Features TORCH OSCILLATION (WEAVE) VERTICAL MOTION Width, speed, and endpoint “dwell” independently programmable. Torch “cross seam” steering electronica. POSITIVE WIRE DRIVE SYSTEM Guarantees uniform rotation speed. Two heads can be mounted simultaneously on one guide ring (guide rings come with a one year warranty). • Full Function Capability (Torch Rotation, Filler Wire Feed, Motorized Arc Gap Control, Electronic Oscillation) • Broad Pipe Size Range with change of single component – the Guide Ring • Water-Cooled Torch uses standard Expendables HIGH DEPOSITION RATE WITHOUT SACRIFICING QUALITY – AUTOMATICALLY DEPOSITION RATE* DEPOSITION EFFICIENCY DUTY CYCLE FACTORS Weld metal deposition per hour Ratio of weight of weld metal deposited to the weight used The ratio of arc hours to clock hours for a welder or welding operator (Arc on Time) Manual Manual Manual Pipeliner Manual Manual Pipeliner Manual Pipeliner SMAW SMAW FCAW SMAW FCAW FCAW FCAW FCAW FCAW Manual Manual Manual Pipeliner Manual Manual Pipeliner Manual Pipeliner SMAW SMAW FCAW SMAW FCAW FCAW FCAW FCAW FCAW Manual Manual Manual Pipeliner Manual Manual Pipeliner Manual Pipeliner SMAW SMAW FCAW SMAW FCAW FCAW FCAW FCAW FCAW PIPELINER TYPICAL PARAMETERS PUSH-PULL WIRE FEED HEAD

 Open the catalog to page 1
Pipeliner II 609-2

ORBITAL WELD HEAD FOR MULTI PASS GMAW/FCAW PIPE WELDING The Magnatech Pipeliner II is designed to make pipe-topipe and pipe-to-fi tting welds. Interchangeable guide rings mount the head on the pipe, allowing a broad workpiece size range from 168 – 1524 mm (6”– 60”) and larger. The Pipeliner II improves productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. Features TORCH OSCILLATION (WEAVE) VERTICAL MOTION Width, speed, and endpoint “dwell” independently programmable. Torch “cross seam” steering electronica. POSITIVE WIRE DRIVE SYSTEM Guarantees...

 Open the catalog to page 2
Pipeliner II 609-3

• Pendular Torch Oscillation • Torch Angle Bracket for Fillet/Socket Welds • Extension Cables Pipe size – 168 mm (6.625”) and larger Pipe wall thickness – unlimited Flx-Track™ for welding on fl at and curved surfaces OSCILLATION MODULE (LINEAR)ce LEFT Optional Pendular Oscillator positioned for fillet welds RIGHT ptional Torch Angle Bracket for fillet and socket weld O applications Output rating Oscillation speed Oscillation dwell 0 – 1 second. Independently adjustable at both stroke endpoints Cross seam adjustment In addition to welding pipework, the Pipeliner is also used for ID and OD welding...

 Open the catalog to page 3
Pipeliner II 609-4

• Pendular Torch Oscillation • Torch Angle Bracket for Fillet/Socket Welds • Extension Cables Pipe size – 168 mm (6.625”) and larger Pipe wall thickness – unlimited Flx-Track™ for welding on fl at and curved surfaces OSCILLATION MODULE (LINEAR)ce LEFT Optional Pendular Oscillator positioned for fillet welds RIGHT ptional Torch Angle Bracket for fillet and socket weld O applications Output rating Oscillation speed Oscillation dwell 0 – 1 second. Independently adjustable at both stroke endpoints Cross seam adjustment In addition to welding pipework, the Pipeliner is also used for ID and OD welding...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.