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Product catalog summary
Overview
The document provides insights into technological advancements and projects by the Magaldi Group, focusing on energy solutions and industrial applications. Key technologies include STEM® for solar energy storage, FluiMac® for industrial processes, and EcoBelt® for waste management.
Editorial
Mario Magaldi, President & CEO, highlights milestones such as the STEM® module in Sicily and the establishment of Magaldi Technologies LLC in the USA, emphasizing the company's commitment to efficient energy solutions.
Japanese Coal Renaissance
This section discusses the resurgence of coal usage in Japan, focusing on technological advancements and environmental considerations.
Magaldi FluiMac®
The introduction of FluiMac® in India is detailed, highlighting its significance in improving industrial processes.
Effluent Limitation Guidelines
Guidelines are provided to limit water effluents in ash transport, emphasizing environmental protection and compliance with regulations.
Magaldi Casting Cooling Technologies
An overview of products and case studies related to casting cooling technologies is presented, showcasing Magaldi's innovations.
Magaldi EcoBelt® WA
This section covers the dry bottom ash handling system for Waste-to-Energy plants, highlighting its efficiency and environmental benefits.
STEM® - Solar Thermo Electric Magaldi
The first industrial module of STEM® has started operations in Sicily, marking a breakthrough in renewable energy technology.
Key Technologies and Projects
Magaldi EcoBelt® and SuperBelt® are highlighted for their applications in power stations and industrial processes.
Conclusion
The document concludes with endorsements from notable figures, emphasizing the potential and impact of Magaldi's technologies globally.
Conveyor Systems Overview
The document discusses the advantages and limitations of different conveyor systems, focusing on Magaldi Ecobelt® and MAC® systems in thermal power plants.
Specifications and Limitations
Drag chain conveyors have limitations in high temperatures, while Magaldi Ecobelt® offers durability and efficiency.
Technological Advancements
Magaldi systems are noted for dependability, low operational costs, and environmental benefits.
Case Studies
Implementation of Magaldi systems in Chile, Japan, and Turkey is detailed, showcasing global applicability.
Environmental and Economic Impact
Magaldi systems reduce water consumption and waste, offering economic benefits through reduced maintenance costs.
FluiMac® System Implementation
The document discusses the implementation of the FluiMac® system at the HMEL refinery in India, highlighting its technical specifications and advantages over other systems.
Environmental Compliance
US EPA guidelines for ash transport water are outlined, emphasizing zero discharge requirements.
Magaldi Dry System Option
The MAC® system offers a dry ash conveying solution, eliminating water use and associated issues.
Conclusion
FluiMac® technology ensures safe, economic, and efficient management of bed ash.
Challenges and Solutions in India
The document discusses challenges related to water scarcity in India and the benefits of the MAC® system for dry bottom ash removal.
Regulations and Standards
New regulations in India mandate specific water consumption limits for power plants.
Dry Ash Handling Technologies
The MAC® system eliminates water usage in ash handling, offering significant water savings.
Configurations for Water Saving
Three configurations are proposed to minimize water consumption in ash handling.
Conclusion
The document emphasizes the importance of adopting dry ash handling technologies in India's power sector.
Transition to Dry Bottom Ash Handling
The document highlights the benefits of Magaldi dry BA handling technologies in coal-fired power plants.
Specifications and System Overview
The Magaldi dry BA handling system offers advantages such as reduced LOI content in FA and increased boiler efficiency.
Environmental and Operational Benefits
The system eliminates contaminated water discharge and reduces maintenance costs.
Economic Efficiency and Maintainability
Improvements in the system enhance maintainability and economic efficiency.
Conclusion
The Magaldi dry BA handling system offers a sustainable and cost-effective solution for coal-fired power plants.
Magaldi Casting Cooling Technologies
Magaldi has developed advanced cooling technologies for castings, focusing on optimizing space and performance.
Thermal Simulation and Validation
CFD models are used to predict casting temperatures and optimize cooling tunnel design.
Magaldi Integrated Supervision System (MISS®)
The MISS® is an automated control system that adjusts cooling parameters based on casting type and temperature.
Case Studies
Case studies from Mexico and Italy highlight the advantages of Magaldi's cooling technologies.
Conclusion
Magaldi's casting cooling technologies offer significant advantages in terms of space efficiency and energy consumption.
Innovative Waste Management Solutions
The document discusses solutions for handling municipal solid waste through incineration and recovery of valuable materials from bottom ash.
Specifications and Procedures
The Ecobelt® WA system is designed for dry extraction, cooling, and handling of bottom ash from WTE plants.
Advantages
The Ecobelt® WA offers benefits such as zero water usage and effective metal recovery.
Urban Mining and Circular Economy
The document emphasizes urban mining and the recovery of metals from waste.
Case Studies and References
The first installation of the Ecobelt® WA was at the KEZO Hinwil WTE plant in Switzerland.
Conclusion
The Magaldi Ecobelt® WA system offers an efficient, environmentally friendly solution for bottom ash handling and metal recovery.
Magaldi Technologies in Foundries
The document discusses the adoption of Magaldi technologies in foundries worldwide, highlighting their benefits.
Magaldi Weighing Feeder
The Magaldi Weighing Feeder offers benefits such as reduced noise levels and lower operation costs.
Feralpi Group Project
Magaldi's Superbelt® technology was implemented to enhance the steel scrap preparation process.
Novelis Project
Magaldi installed a hot shred conveyance system for aluminum recycling, improving safety and reliability.
Magaldi Ecobelt® System
The Ecobelt® system is recognized for its reliability and performance in handling hot aluminum shreds.
STEM® Technology
Magaldi's STEM® technology uses sand for thermal energy storage, capturing solar energy for later use.
Conclusion
Magaldi continues to innovate in material handling and energy solutions, providing reliable technologies worldwide.
STEM® System Overview
The document discusses the continuity of green power production using the STEM® system, integrating solar power with thermal energy storage.
Specifications
The STEM® system utilizes a fluidized bed receiver for thermal energy storage, allowing solar energy to be stored and used at night.
Performance
The system's performance varies based on location, with different DNI values yielding varying MWh/year.
Key Strengths
The STEM® system offers advantages such as dependability, flexibility, modularity, and environmental friendliness.
Innovations
The STEM® system introduces modularity and the ability to store solar energy for use during nighttime or cloudy periods.
Environmental Impact
The system has a minimal visual impact compared to traditional power tower systems.
Contact Information
Contact details for Magaldi Group's offices in Italy, Australia, Germany, India, and the USA are provided.
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Catalog excerpts

overview-1

JAPANESE COAL RENAiSSANCE PAG 13 ★★★★★★ MAGALDi FLUiMAC® THE FIRST FLUIMAc® FOR INDIAN MARKET ELG FOR ASH TRANSPORT Water EFFLuENT LIMITATION GUIDELINES pAG 18 ★★★★★★ MAGALDI cASTING COOLiNG TECHNOLOGiES PRODUCTS OVERVIEW magaldi ecobelt® wa DRY BOTTOM ASH HANDLING FOR WTE PLANTs PAG 40 ★★★★★★ STEM® - (sOLAR Thermo ELEcTRic MAGALDI) THE first industrial module starts operations IN siciLY

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overview-3

editorial 5 Mario magaldi President & CEO magaldi group Magaldi Ecobelt 6 Tufanbeyli (Turkey) power station ® Saving water in Indian power plants Magaldi dry ash handling technologies Alfonso Pirro Area Manager [email protected] MAGALDI ECOBELT® BIO DRY BOTTOM ASH HANDLING FOR BIOMASS FIRED BOILERS 20 Simone Savastano Area Manager [email protected] Magaldi Fluimac® 16 The first Fluimac® for Indian market Debasish Chakraberty Magaldi Power India PVT. Ltd. Country Manager [email protected] Michele Corrado Sales Team Leader Power Division [email protected]...

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overview-4

EDITORIAL This latest edition of Magaldi News marks two historical milestones for our Group. After eight years of research and development and extensive tests on a pilot system, magaldi Group completed the first industrial module of sTEM® (solar Thermo Electric magaldi), an innovative csP technology that uses a fluidized sand bed as a storage medium and is able to produce electrical and thermal energy day and night. The first full-size module, rated 2mWth, has been erected in san Filippo del mela, Italy, at A2A integrated Energy District and was officially launched at the end of June. sTEM® is...

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overview-5

(gmflGBIDlf Dependable technologies NEWS N°18 5 P.S, I am honored to share with you the following recent endorsements: HON MIKE RANN AC CNZM, PREMIER OF SOUTH AUSTRALIA 2002-2011, FORMER MINISTER FOR susTAINABILITY AND climate change and economic development. "Now that sTEM® has moved from prototype to commercial application it is clear that this is a breakthrough, scalable renewable energy technology that deserves the closest examination. For me sTEM is a real advance on other forms of CSP, particularly in terms of storage. It doesn't need batteries and can keep generating electricity on an...

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overview-6

'DRAG CHAIN cONvEYORS IN HANDLING BED ASH AT TuFANBEYLI POWER STATION HAVE BEEN REPLACED WITH THE MAGALDI ECOBELT®, THE BEST TECHNOLOGY FOR HOT AND VERY ABRASIVE MATERIALs From FBc BOILERs''

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overview-7

MAGALDI ECOBELT® TUFANBEYLI (TURKEY) POWER STATION Tufanbeyli thermal power plant is located in Tufanbeyli, Adana, in south-eastern Turkey. The thermal power plant project has an installed capacity of 450 MW (3 x 150 MW), serves a fundamental energy investment to narrow Turkey's energy gap and is the country's largest privately owned lignite-fired plant. It generates electricity by using local resources. in Turkey, like all over the world, the importance ofnecessary energy for industrialization and development is increasing every day. The most common energy source, in addition to hydroelectric...

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overview-8

ROTARY DRUM The lignite being burnt produced an average of 60 t/h of very abrasive ash per each boiler, at an average of 200 °C. The designed bed ash handling systems have been found to be inadequate to handle such abrasive and hot materials. The bed ash handling system had the following problems: • the drag chain conveyors suffered of frequent chain breakages, at least once per week. An average of five hours was needed to repair them. During this time the bed ash had to be discharged on the floor and afterwards collected into bags before being disposed elsewhere. Looking for possible solutions...

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overview-9

line for the whole period necessary to repair the breakage (like it happened at Tufanbeyli power plant). The major causes of a component failure of the chain conveyors are the abrasion, high temperature and corrosion characteristics of handled materials. This high wear is caused by the relative motion between the conveyor parts and the handled abrasive ash. Drag chain conveyors are not appropriate for moving larger objects too, since they are very likely to get jammed, leading to increased incidence of maintenance and repair. These conveyors can encounter other problems such as the tendency of...

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overview-10

THE EIGHTH MAGALDI SYSTEM IN CHILE RED DRAGON THERMAL POWER PLANT THE TRUST ON MAGALDI RELIABLE AND WELL PROVEN TECHNOLOGIES HAS BROUGHT SK E&C TO AWARD THE FIRST CONTRACT TO MAGALDI POWER FOR THE BOTTOM & ECONOMIZER ASH HANDLING SYSTEM AT RED Dragon LRIEM) THERMAL pOwER Magaldi Power S.p.A. has been awarded from SK E&C with an order for the design and supply of the MAC® (figure 1) & Ecobelt® FA (figure 2) systems for the unit #7 of Red Dragon (PIEM) Thermal Power Plant in chile. chile is one of the most active and modern countries in south America where there is a need for increased and stable...

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overview-11

(SmflGMDlf ■ Dependable technologies ■ NEWS N°1^ THE EiGHTH MAGALDI SYSTEM IN CHILE RED DRAGON THERMAL POWER PLANT iVANO PENNELLA AREA MANAGER ALFONSO PiRRO AREA MANAGER Two years later, CTM2 was constructed by Ansaldo. The order for a new MAC® System was replicated, mainly for the following reasons: - High dependability; - Low cAPEX and o&M costs thanks to the absence of auxiliary water processing equipment; - Zero waste water effluents, avoiding environmental concerns. Magaldi dry technology (Ecobelt® conveyor) was also selected for the transportation of bed ash from the cFB Boilers produced...

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overview-12

ECOBELT@ CONVEYOR SILO TOWER Very likely the ninth Chilean reference for Magaldi, PIEM Project Unit #6, will be confirmed within October 2016. Last order, PIEM Project Unit #7, was awarded to Magaldi by SK E&C on August 2015. Magaldi will be responsible for the complete supply of the MAC® & Ecobelt® FA Systems, from the boiler terminal points up to the ash discharge into open trucks, including all the electrical & instrument items, the steel supporting structures and the bottom ash storage silo. The proposed MAC® & Ecobelt® FA Systems configuration is completely new for the Chilean market and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.