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Super-Quad Milling chucks

Super-Quad Milling chucks
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Super-Quad Milling chucks

Product catalog summary
Introduction
The document introduces the QUADSYSTEM SUPER-QUAD, an advanced electropermanent magnetic clamping system designed for milling applications, emphasizing its power, safety, practicality, and cost-effectiveness.
Technology Overview
The QUADSYSTEM features a patented electropermanent magnetic system with a double magnetic system and independent square poles in a chessboard pattern, offering high force concentration and reliability.
Key Features
  • Safety: Intrinsically safe, requiring power only during activation/deactivation, maintaining constant force without power.
  • Cost-effectiveness: Limited capital outlay, no maintenance, and energy savings.
  • Productivity: Quick setup, reduced downtime, improved accuracy and finish.
  • Flexibility: Five sides of clear access, handles larger workpieces.
Applications and Benefits
Suitable for clamping ferrous workpieces, allowing free positioning and uniform clamping, enhancing machine capabilities and reducing stresses.
Technical Specifications
Details various models with specific pole sizes and clamping forces, tailored to operational needs, including force per pole and dimensions.
Control and Operation
Equipped with electronic control units for fast activation/deactivation, digital remote control, and multi-channel units for multiple magnets.
Design and Production
Modules designed with a mono-block structure for rigidity and durability, using advanced FMS systems and modular technology for efficiency and compliance with standards.
Conclusion
The QUADSYSTEM SUPER-QUAD offers a versatile, efficient, and reliable solution for the metalworking industry.
Cubotec System Overview
The Cubotec system is a modern alternative to traditional tombstones with magnetic chucks, offering increased working daylight and efficient tool paths with no encumbrance on five sides, and a lightweight design for faster pallet translation.
Configurations
Available in two configurations: C1 with one magnetic surface and T-slots, and C2 with magnetic surfaces on both faces, equipped with pole extensions for clamping uneven pieces and performing contouring and through-hole machining.
Performance and Specifications
Includes machining parameters, maximum stock removal calculations, and coefficients for different materials, with tables guiding stock removal values related to surface conditions and extension heights.
Technical Data
Tables with coefficients for materials (mild steel, alloyed steel, cast iron) and minimum thicknesses for magnetic short-circuiting, with derived formulae for machining parameters.
Company Background
Tecnomagnete, established in the seventies, is a leader in permanent-electro magnetism technology, with numerous patents and solutions for workholding, quick mould clamping, and material handling, with a global presence.
Contact Information
Contact details for Tecnomagnete's headquarters in Italy and subsidiaries in France, Germany, Japan, China, Singapore, Sweden, and the USA.
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Catalog excerpts

Super-Quad Milling chucks-1

The original withthe red grid The winning move for the milling Electropermanent magnetic clamping systems - powerful - safe- practical - cost-effective > Safety through Power size="-2">

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Super-Quad Milling chucks-2

indefinitely . high-energy permanent magnets coldӔcondition with no deformations or expansions. The force of the magnets remains constant that surround each of the square generator poles on 5 faces.The system is insensitive to possible current failures and is therefore intrinsicallyӔsafe .The absence of consumption enables energy to be saved and the clamping surface to be maintained in a > total insulation > The original withthe red grid of themodule. Electric power is only used for a few seconds in the MAG (activation) and DEMAG (de-activation) phases: during processing the workpiece is held...

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Super-Quad Milling chucks-4

The original withthe red grid The mobile pole extensionsare an innovative andunique technicalsolution, originating from the need to clampworkpieces with irregular or warped surfaces.Using the power of QUADSYSTEMSuper-Quad circuit, which can generate a high force concentration even with pole extensions of considerable height, a flexible magnetic bed has been developed capable of adjusting itself to the workpiece to be clamped and to lock it firmly with no deformation.The standard solution foresees the use of 3 fixed extensions plus a suitable number of moving ones, bolted to the generator poles,...

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Super-Quad Milling chucks-5

The Super-Quad systems are equippedwith a series of modern electroniccontrol units suited to singlemagnets or to banks of multiple magnets These units have been designed and produced by Tecnomagnete exclusively to equip their products.The control units allow extremely fastactivation (MAG) and deactivation (DEMAG) cycles to be achieved, equal to 1-2 sec., based on the size of the magnetic area. The commands are given using digital push-button integrated in the units or by using a digital remote control unit connected by wire (TC) that is available on request.Each unit is equipped with a system...

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Super-Quad Milling chucks-6

modular design enables multiple combinations to prepare table arrangements or for dedicated solutions. Dedicated fixtures for non-magnetic parts can be clamped quickly and easily on the magnetic module, thus permitting fast changeover and greater machine uptime and flexibility. .The lack of a permanently connected electrical cord frees up pallets to be rotated or moved to different workstations.Their > vibration-free mechanical stability.The Super-Quad systems are the ultimate workholding solution for application on bench type, > gantry or fixed table milling machines,on machining centres, on...

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Super-Quad Milling chucks-7

Flattening,through drilling and pocket execution Boring and contouring on castings Three-dimensional die machining Plates machining on right angle > Machining multiple parts lined up Edge milling and chamfering >

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Super-Quad Milling chucks-8

The original withthe red grid global leadership in the electropermanent magnetic sector. Each product is controlled individually using dedicated instruments to verify full compliance with corporate standards and EC and international regulations. > In the design phase (poles, coils, magnets, etc.) enable Tecnomagnete to achieve linear andcontrolled production flows that have a significant impact on production efficiency. The Γ waterproof condition of theSuper-Quad module is guaranteed by a resin ԓcastin a controlled environment. and development of cutting-edge technological solutions with its...

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Super-Quad Milling chucks-9

Mod.Force poleDimensions(daN) A (mm)B (mm)H (mm) fromtofromto ST50/T 350400590330107054 HD50/T 350230600330107054 ST70/T 760300600605100054 HD70/T 76022058022599054 HP80/T 100038062045099068 Modules with H= 68mm are available on request >

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Super-Quad Milling chucks-11

Table 1 - Machining parameters calculation Q max = maximum stock removal mm3/min Table 2 - Coefficient Material ST50 HD50 ST70 HD70 HP80 aCPLB HPST/HD Mild steel2,6 3,8 2,44 5 Alloyed steel1,6 2,41,4 2,4 3Cast iron1,11,611,62 > Table 3 - Minimum thicknesses for total magnetic short-circuiting With workpiece positioned on at least 4 adjacent poles Material ST/HD50 ST/HD70 HP80 a = feed rate mm/minB = workpiece lengthmm C = workpiece witdhmm L = cut widthmm P = cut depthmm S = workpiece surface mm Mild steel10 1519 Alloyed steel121722 Cast iron171927 > 2 (B x C) > Notes (removed material data page)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.