The original withthe red grid The winning move for the milling Electropermanent magnetic clamping systems - powerful - safe- practical - cost-effective > Safety through Power size="-2">
Open the catalog to page 1indefinitely . high-energy permanent magnets coldӔcondition with no deformations or expansions. The force of the magnets remains constant that surround each of the square generator poles on 5 faces.The system is insensitive to possible current failures and is therefore intrinsicallyӔsafe .The absence of consumption enables energy to be saved and the clamping surface to be maintained in a > total insulation > The original withthe red grid of themodule. Electric power is only used for a few seconds in the MAG (activation) and DEMAG (de-activation) phases: during processing the workpiece is held...
Open the catalog to page 2The original withthe red grid The mobile pole extensionsare an innovative andunique technicalsolution, originating from the need to clampworkpieces with irregular or warped surfaces.Using the power of QUADSYSTEMSuper-Quad circuit, which can generate a high force concentration even with pole extensions of considerable height, a flexible magnetic bed has been developed capable of adjusting itself to the workpiece to be clamped and to lock it firmly with no deformation.The standard solution foresees the use of 3 fixed extensions plus a suitable number of moving ones, bolted to the generator poles,...
Open the catalog to page 4The Super-Quad systems are equippedwith a series of modern electroniccontrol units suited to singlemagnets or to banks of multiple magnets These units have been designed and produced by Tecnomagnete exclusively to equip their products.The control units allow extremely fastactivation (MAG) and deactivation (DEMAG) cycles to be achieved, equal to 1-2 sec., based on the size of the magnetic area. The commands are given using digital push-button integrated in the units or by using a digital remote control unit connected by wire (TC) that is available on request.Each unit is equipped with a system...
Open the catalog to page 5modular design enables multiple combinations to prepare table arrangements or for dedicated solutions. Dedicated fixtures for non-magnetic parts can be clamped quickly and easily on the magnetic module, thus permitting fast changeover and greater machine uptime and flexibility. .The lack of a permanently connected electrical cord frees up pallets to be rotated or moved to different workstations.Their > vibration-free mechanical stability.The Super-Quad systems are the ultimate workholding solution for application on bench type, > gantry or fixed table milling machines,on machining centres, on...
Open the catalog to page 6Flattening,through drilling and pocket execution Boring and contouring on castings Three-dimensional die machining Plates machining on right angle > Machining multiple parts lined up Edge milling and chamfering >
Open the catalog to page 7The original withthe red grid global leadership in the electropermanent magnetic sector. Each product is controlled individually using dedicated instruments to verify full compliance with corporate standards and EC and international regulations. > In the design phase (poles, coils, magnets, etc.) enable Tecnomagnete to achieve linear andcontrolled production flows that have a significant impact on production efficiency. The Γ waterproof condition of theSuper-Quad module is guaranteed by a resin ԓcastin a controlled environment. and development of cutting-edge technological solutions with its...
Open the catalog to page 8Mod.Force poleDimensions(daN) A (mm)B (mm)H (mm) fromtofromto ST50/T 350400590330107054 HD50/T 350230600330107054 ST70/T 760300600605100054 HD70/T 76022058022599054 HP80/T 100038062045099068 Modules with H= 68mm are available on request >
Open the catalog to page 9Table 1 - Machining parameters calculation Q max = maximum stock removal mm3/min Table 2 - Coefficient Material ST50 HD50 ST70 HD70 HP80 aCPLB HPST/HD Mild steel2,6 3,8 2,44 5 Alloyed steel1,6 2,41,4 2,4 3Cast iron1,11,611,62 > Table 3 - Minimum thicknesses for total magnetic short-circuiting With workpiece positioned on at least 4 adjacent poles Material ST/HD50 ST/HD70 HP80 a = feed rate mm/minB = workpiece lengthmm C = workpiece witdhmm L = cut widthmm P = cut depthmm S = workpiece surface mm Mild steel10 1519 Alloyed steel121722 Cast iron171927 > 2 (B x C) > Notes (removed material data page)...
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