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MDS - Permanent-electro magnetic modules for EDM die sinking

MDS - Permanent-electro magnetic modules for EDM die sinking

MDS - Permanent-electro magnetic modules for EDM die sinking

Product catalog summary
Introduction
The document describes the features and advantages of Tecnomagnete's permanent-electro magnetic systems, specifically focusing on their application in machining operations.

Specifications
The fine pole pitch allows for extremely tight magnetic closing (approximately 5mm), providing maximum clamping force even on small thickness pieces. The system is designed to remain unaffected by power outages, as electrical power is only required to activate and deactivate the system. During machining, the workpiece remains clamped indefinitely by the strength of high-energy permanent magnets.

Advantages
  • Total safety and energy savings
  • Quick return on investment and cost-effectiveness
  • Easy installation with high stability and rigidity
  • Eco-compatibility
  • Uniform clamping over the full surface with five faces free for machining
  • Remote control with power adjustment and no residual magnetism
  • No maintenance or special fixturing elements required

Innovative Features
  • MDS chucks include a special washing circuit with feed channels for flushing holes.
  • The Nuflux system in control units eliminates residual magnetism during demagnetization.
  • Perfect fluid-proofing is ensured by epoxy resin protection.
  • The combination of steel and brass ensures precision and stability.
  • Monolithic construction provides structural rigidity.

Control Units
Two versions of electronic control units are available:
  • Self-contained push-button for Mag and Demag cycles with magnetic power adjustment on three levels (220V, 50/60Hz).
  • Integration into machine control cabinet with digital remote control for Mag and Demag cycles and magnetic power adjustment on eight levels (available upon request at 220/380/440V, 50/60Hz).

Dimensions and Models
The document provides detailed dimensions and weights for various MDS models, ranging from MDS 153 to MDS 406, with thickness specified as 55 mm (2.16 in).

Conclusion
Tecnomagnete's systems offer significant advantages in terms of safety, efficiency, and precision, making them suitable for various machining applications.
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Catalog excerpts

MDS - Permanent-electro magnetic modules for EDM die sinking-1

The fi ne pole pitch grants extremely tight magnetic closing (approximately 5mm) that allow the maximum clamping force even on small thickness pieces. INNOVATIVE TECHNOLOGY A Tecnomagnete permanent-electro magnetic system is never affected by power outages since the electrical power is needed only to activate and de-activate the system. During the machining operation the workpiece remains clamped at indefi nite period of time only by the strength of the high energy permanent magnets without any need of power feeding. GREAT ADVANTAGES • Total safety • Energy savings • Quick return of the investment • Cost effectiveness • Easy installation • High stability and rigidity • Eco-compatibility Safety through power BRASS 30,2 2 2 4 2 6 4 2 STEEL Quick and multiple workpiece setup Uniform clamping over the full surface 5 faces free for full machining Remote control with power adjustment No residual magnetism No maintenance No special fi xturing elements INTRINSECALLY SAFE MDS Total fl exibility and practical use Permanent-electro magnetic modules for EDM die sinking

 Open the catalog to page 1
MDS - Permanent-electro magnetic modules for EDM die sinking-2

All data are drawn and checked with maximum care. We do not charge any responsability for possible mistakes or omissions. We reserve the right to bring up any modification connected with the technological development. FLUSHING HOLES MDS chucks have as standard equipment a special washing circuit made by means of feed channels machined in the interior of the direct poles to allow 2 or 3 outlet holes, depending on chuck size, on the magnetic top. The feed connection is provided by 1/4” GAS threading. NUFLUX SYSTEM The control units are standard equipped with the patented “Nuflux” system to eliminate...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.