MAXIMUM PRODUCTIVITY FOR COMPLEX COMPONENTS Creating Tool Performance A member A member of the of the UNITED United GRINDING Grinding Group

■ Pre-programmed grinding and dressing cycles ■ Focus on work and production safety ■ C.O.R.E. OS operating system ■ X-axis - longitudinal stroke: 500 mm ■ Y-axis - vertical stroke: 650 mm ■ Z-axis - transverse stroke: 650 mm ■ Tool changer with 68 positions ■ Simultaneous tool and dressing roll changer ■ Automatic nozzle changer ■ Tool identification system ■ Continuous spindle power 25/50 kW ■ Grinding, milling and drilling in a single clamping The sturdy grinding center comes with an integrated tool changer in a gantry design with 68 positions. The magazine can be flexibly loaded with various...

■ Large magazine for tools ■ Automatic tool and dressing roll changer ■ Process-optimized coolant supply with ■ Tool identification system ■ Intuitive, user-friendly, and efficient operation ■ Reduced programming when exchanging

What does this mean for you? ■ The user-friendly, intuitive, and uniform operation makes work easier for machine setters, machine operators, and maintenance staff ■ Standardized data collection and intelligent proces sing of data creates transparency and supports process optimization ■ The uncomplicated and consistent use of modern digital software solutions is guaranteed - directly on the machine ■ The technical platform for the use of modern IoT and data applications has been established C.O.R.E. helps us make your production fit for the digital future. It's based on a new operating system,...

Thanks to intuitive design with self-explanatory icons, navigation through the machine menu and process steps is quick and easy. Instead of buttons, the user is presented with a modern and clearly arranged multi-touch display. Each user configures their own user interface individually. This is called up automatically with the RFID chip after logging in. When the user leaves the machine, the panel switches to "Dark Factory Mode." Production progress and the machine state are also clearly visible from a distance. And thanks to the ergonomic design, the panel can be tilted and individually adjusted...

MACHINE CONCEPT 0 Tool magazine 2 Loading station with optional tool identification © NC indexing head 0 Optional coolant nozzle changer 8 Tool and dressing roll changer

LARGE MAGAZINE FOR TOOLS Efficient machining of a variety of workpieces The tool magazine for grinding wheels, diamond rolls and tools comes in a gantry design with 68 positions. All tools are transferred to the magazine safely and ergonomically by means of a loading station. Change over is carried out in just a few steps and can easily be performed during production. The large tool capacity makes it possible to machine recurring lot sizes without long downtimes. The 68 positions can be flexibly equipped with different variants. Flexible loading options Example 1: – 24 grinding wheels – 24 dressing...

APPLICATION EXAMPLES AND MACHINING CAPABILITIES Turbine vanes Turbine vanes are ground on the MFP 51 with minimal downtimes and a high degree of autonomy. The combination of automatic tool changer and CD overhead dresser enables several profiles to be ground in a single workpiece clamping, as well as ensuring dimensional stability. Turbine blades The high capacity of the tool changer allows the machine to be prepared for several types of turbine blades. As a result changeover times can be significantly reduced. The compact tool holding fixtures enable wide machining contours to be achieved, together...

Compressor blades Compressor blades for aircraft engines are manufactured from forgings, which comprise high-strength and in some cases also heatresistant material alloys. The complete blade root profile is produced in a single clamping. The machine configuration with a 3-axis indexing head also enables the machining of radial root profiles. before Shrouds Shrouds can be completely machined in just a few clampings on the MFP 51, including milling and drilling operations. Each individual machining process can be optimized with different coolant nozzles. Gear grinding Gear grinding on challenging...

THE RIGHT DRESSING METHOD Dressing system The dressing of grinding wheels is a crucial factor for the cost effectiveness of a grinding process. With overhead and table dressing devices MÄGERLE offers professional solutions for the various requirements that can be placed on the process step. The overhead principle realizes its potential particularly in continuous dressing (CD). MÄGERLE uses servo motors for the drive; these can be freely programmed across the entire rpm range. The compact tool holding fixtures significantly reduce susceptibility to vibrations and the continuously dressed grinding...

POWERFUL DRIVES AND HYDROSTATIC SYSTEM High performance and high torque The water-cooled direct drive motor for the grinding spindle enables high performance and torque in continuous operation across the entire speed range. This leads to outstanding results in terms of removal rates. The HSK flange mountings guarantee high rigidity, attributed to the generous support on the tool holding fixture via the collar. They are also the key to enabling quick tooling changes with absolute repeatability precision. An optional balancing system dynamically balances unequal forces in the rotating grinding...

COOLING INTELLIGENCE Optimal grinding and machining results The NC controls of the MÄGERLE grinding centers enable precise positioning of the coolant supply, taking into account the respective grinding wheel geometry. Nozzles are available on the grinding support for drilling and milling tools, and a coolant supply can be optionally provided through the spindle. Additional separate nozzles for the dressing process and cleaning of the grinding wheels ensure that optimal grinding results are achieved. Labyrinth seals with a sealing air arrangement protect all bearings in the machining area from...