HIGHLY FLEXIBLE FOR DEMANDING APPLICATIONS Creating Tool Performance A member A member of the of the UNITED United GRINDING Grinding Group

SOFTWARE DIMENSIONS ■5 or 6-axis system ■ Tool changer with 24 positions ■ Grinding, milling and drilling in a single clamping ■ Wear-free hydrostatic guideways ■ Grinding spindle drive power: 25/50 kW ■ Pre-programmed grinding and dressing cycles ■ Focus on work and production safety ■ C.O.R.E. OS operating system ■ X-axis - longitudinal stroke: 500 mm ■ Y-axis - vertical stroke: 650 mm ■ Z-axis - transverse stroke: 650 mm The MAGERLE MFP 50 combines flexibility and performance in a compact design. As a 5 or 6-axis system, this CD grinding and machining center shows its top form when dealing...

■ Fast tool change ■ Overhead dresser moveable in Z-direction ■ Maximum grinding and cooling performance ■ Process and system integration expertise Intuitive, user-friendly, and efficient operation ■ Access to important information directly at the control panel (e.g. production progress, task details, etc.) ■ Reduced programming when exchanging data between C.O.R.E. machines Digital Solutions™ products directly on Fast support thanks to direct interaction with our Customer Care team on the machine

C.O.R.E. helps us make your production fit for the digital future. It's based on a new operating system, C.O.R.E. OS, that equips the machine with intelligence. Thanks to the uniform C.O.R.E. software architecture, exchanging data between UNITED GRINDING machines is easy. The integrated umati API can be used to communicate with third-party systems as well. It also offers access to UNITED GRINDING Digital Solutions™ products directly on the machine. C.O.R.E. not only establishes the technical foundation for this and other IoT and data applications, it also forms the basis of revolutionary yet...

Thanks to intuitive design with self-explanatory icons, navigation through the machine menu and process steps is quick and easy. Instead of buttons, the user is presented with a modern and clearly arranged multi-touch display. Each user configures their own user interface individually. This is called up automatically with the RFID chip after logging in. When the user leaves the machine, the panel switches to "Dark Factory Mode." Production progress and the machine state are also clearly visible from a distance. And thanks to the ergonomic design, the panel can be tilted and individually adjusted...

24-position tool changer 2-axis NC table 3-axis NC table Dressing device Table dressing device 2-axis NC coolant nozzle 2-axis CD overhead dresser Conventional grinding wheels CBN grinding wheels Drilling tools / Cutting tools Measuring probe

POWERFUL DRIVES AND HYDROSTATIC SYSTEM High performance and high torque The water-cooled direct drive motor for the grinding spindle enables high performance and torque in continuous operation across the entire speed range. This leads to outstanding results in terms of removal rates. The HSK flange mountings guarantee high rigidity, attributed to the generous support on the tool holding fixture via the collar. They are also the key to enabling quick tooling changes with absolute repeatability precision. An optional balancing system dynamically balances unequal forces in the rotating grinding...

APPLICATION EXAMPLES AND MACHINING CAPABILITIES Turbine vanes Turbine vanes are ground on the MFP 50 with minimal downtimes and a high degree of autonomy. The combination of automatic tool changer and CD overhead dresser enables several profiles to be ground in a single workpiece clamping, as well as ensuring dimensional stability. Turbine blades The capacity of the tool changer allows the machine to be prepared for significantly reduced. The compact tool holding fixtures enable wide several types of turbine blades. As a result changeover times can be machining contours to be achieved, together...

Shrouds Shrouds can be completely machined in just a few clampings on the MFP 50, including milling and drilling operations. Compressor blades Compressor blades for aircraft engines are resistant material alloys. The complete blade manufactured from forgings, which comprise root profile is produced in a single clamping. high-strength and in some cases also heat- Gear grinding Gear grinding on challenging workpieces is internal diameter can be ground in the same ply enables high removal rates with consistent enabled by a tailored system configuration. clamping. The process-optimized coolant sup-...

AUTOMATIC TOOL CHANGER The tool changer includes 24 positions. It can be equipped with different grinding wheels according to the process requirements. The grinding process can be supplemented with the machine's drilling and milling capability, which supports a flexible machining platform for complex workpieces. In addition, the magazine can be loaded with a measuring probe which allows for dimensioning or workpiece position checks.

THE RIGHT DRESSING METHOD Dressing Method The dressing of the grinding wheels is a crucial factor for the efficiency of the grinding process. With overhead and table dressing devices, MÄGERLE provides professional solutions for the various requirements of this process step. The potential of the overhead principle is developed in continuous dressing (CD) and inprocess dressing (IPD). MÄGERLE uses servo motors for the drive; these can be freely programmed across the entire rpm range. The compact tool holding fixtures significantly reduce susceptibility to vibrations and the continuously dressed...

Cost-saving cooling intelligence The NC controls of the MAGERLE grinding centers enable precise positioning of the coolant supply, taking into account the respective grinding wheel geometry. Labyrinth seals with a sealing air arrangement protect all bearings in the machining area from impurities and contribute to the long working life of the overall system. Nozzles are available on the grinding support for drilling and milling tools, and a coolant supply can be optionally provided through the spindle.