COMPACT SOLUTION FOR HIGH PRODUCTIVITY Creating Tool Performance A member A member of the of the UNITED United GRINDING Grinding Group

■ Tool changer with 24 positions ■5 or 6-axis system ■ Driving power: 26 kW from 1750 rpm ■ Grinding, milling and drilling in a single clamping ■ Pre-programmed grinding and dressing cycles ■ User-specific programmable interface ■ Focus on work and production safety ■ C.O.R.E. OS operating system ■ X-axis - longitudinal stroke: 500 mm ■ Y-axis - vertical stroke: 450 mm ■ Z-axis - transverse stroke: 500 mm The compact MFP 30 5-axis grinding center from MAGERLE is ideally suited for grinding complex geometries, particularly those of blades and vanes or heat shields for aviation turbines. The workpieces...

■ Automatic tool changer ■ Flexible machining options ■ Highest grinding and cooling capacity ■ Powerful drive for high speeds ■ Table dressing device with wide profile roll Intuitive, user-friendly, and efficient operation ■ Access to important information directly at the control panel (e.g. production progress, task details, etc.) ■ Reduced programming when exchanging data between C.O.R.E. machines Digital Solutions™ products directly on Fast support thanks to direct interaction with our Customer Care team on the machine

C.O.R.E. helps us make your production fit for the digital future. It's based on a new operating system, C.O.R.E. OS, that equips the machine with intelligence. Thanks to the uniform C.O.R.E. software architecture, exchanging data between UNITED GRINDING machines is easy. The integrated umati API can be used to communicate with third-party systems as well. It also offers access to UNITED GRINDING Digital Solutions™ products directly on the machine. C.O.R.E. not only establishes the technical foundation for this and other IoT and data applications, it also forms the basis of revolutionary yet...

Thanks to intuitive design with self-explanatory icons, navigation through the machine menu and process steps is quick and easy. Instead of buttons, the user is presented with a modern and clearly arranged multi-touch display. Each user configures their own user interface individually. This is called up automatically with the RFID chip after logging in. When the user leaves the machine, the panel switches to "Dark Factory Mode." Production progress and the machine state are also clearly visible from a distance. And thanks to the ergonomic design, the panel can be tilted and individually adjusted...

COMPACT DESIGN The compact MFP 30 5-axis grinding center from MÄGERLE is ideally suited for grinding complex geometries, particularly those of blades and vanes or heat shields for aviation turbines. The workpieces to be machined are ergonomically loaded into the work area directly from the front. Heavy workpieces with a clamping fixture can be loaded from the top using a crane. The compact and space-saving design allows optimal use of the available production area and enables an effective production flow.

HIGH PERFORMANCE AND HIGH TORQUE The direct drive motor for the grinding spindle enables high performances and torques across the entire speed range. This leads to outstanding results in terms of removal rates. The high speeds of up to 12,000 rpm offer optimal conditions for CBN grinding processes and milling operations, which significantly increases the machining clearance for complex workpieces. Spindle capacity LARGE GRINDING WHEEL DIMENSIONS The powerful drive is designed for wide grinding wheels up to 60 mm. Operations can thus be combined with wide machining profiles. The maximum diameter...

AUTOMATIC TOOL CHANGER The tool changer includes 24 positions. It can be equipped with different grinding wheels according to the process requirements. The grinding process can be supplemented with the machine's drilling and milling capability, which supports a flexible machining platform for complex workpieces. In addition, the magazine can be loaded with a measuring probe which allows for dimensioning or workpiece position checks.

TABLE DRESSING FOR A MULTITUDE OF PROFILES The large table dressing device enables the mounting of wide diamond rolls with a multitude of machining profiles for different workpieces and makes a significant contribution to minimizing changeover times. The two bearings and the servo motor drive enable reliable dressing across the entire speed range. WEAR-FREE GUIDE CONCEPT The unique design principle of MÄGERLE machining centers forms the basis for the overall machine quality. The vertical axis is supported by hydrostatic wrap-around guideways on a thin oil film and is completely separated from...

The NC controls of the MAGERLE grinding centers enable precise positioning of the coolant supply, taking into account the respective grinding wheel geometry. Labyrinth seals with a sealing air arrangement protect all bearings in the machining area from impurities and contribute to the long working life of the overall system. Integrated grinding wheel cleaning ensures that the grinding wheel remains clean and sharp for longer during the grinding process. This increases removal rates and at the same time reduces grinding wheel wear. Nozzles are available on the grinding support for drilling and...

COOLANT FILTRATION SYSTEMS The optimal solution for every application MÄGERLE considers the grinding process as a system of different components and thus creates the necessary conditions for a high cost effectiveness. The system concept for coolant supply and cleaning is of central importance. Correct dimensioning is essential for utilization of the full coolant potential with low disposal costs. Taking account of these economic and ecological aspects, MÄGERLE in conjunction with the coolant system supplier matches integrated solutions to the customerspecific requirements.

PROGRAMMING The grinding center is equipped with the SIEMENS Sinumerik 840D Solution Line control. Specially visualized and parameterizable grinding and dressing cycles are available for efficient programming of the workpi- eces. In 5-axis machining, 3D grinding and auxiliary cycles can be programmed for milling and drilling operations. CAD/CAM CONNECTION A SIEMENS NX postprocessor is available for CAM process develop- chine control unit via operator guidance. Mägerle provides a Vericut ment. The generated NC programs take account of the Mägerle grin- package for simulating and checking the programs....