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MÄGERLE GRindinG SyStEMS_2013

MÄGERLE GRindinG SyStEMS_2013
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MÄGERLE GRindinG SyStEMS_2013

Product catalog summary
Overview
MÄGERLE, part of the United Grinding Group, is known for its high-performance surface and profile grinding systems. Established in 1929, the company offers customized solutions with a modular system ensuring precision, quality, and flexibility. Their systems are recognized for reliability and high machining precision, making them competitive across various industries.
Key Features
  • Modular System: Central to MÄGERLE machines, featuring welded box-type steel construction, premium materials, and powerful drives for thermal stability and precision.
  • Hydrostatic Guideways: Provides frictionless motion and high precision under extreme loads, contributing to long machine life.
  • Swiss Precision: Facilities in Fehraltorf reflect a commitment to engineering excellence and growth.
  • Global Network: Benefits from a global network of service and engineering technicians as part of the United Grinding Group.
Product Range
  • MFP 50: Compact, flexible grinding and machining center suitable for complex workpieces.
  • MFP 100: Versatile and productive, ideal for multi-face machining of heavy and complex parts.
  • MFP Series: Specializes in creep feed grinding, capable of 24/7 continuous operation.
  • MGC Ft: Designed for high-precision processing of large and heavy workpieces.
Technological Innovations
  • Cooling Intelligence: Enhances cooling capacity while minimizing coolant usage.
  • Dressing Methods: Offers solutions for grinding wheel dressing, including continuous and in-process dressing.
  • Powerful Drives: High-performance motors ensure maximum productivity and precision.
Applications
MÄGERLE grinding systems are used in demanding industries such as turbine, automotive, aircraft, hydraulics, and energy sectors.
Specifications
The MGC series offers a modular concept with configurations for horizontal or vertical spindles. Key specifications include:
  • X-axis stroke: 800 mm to 5,500 mm, speed up to 20,000 mm/min.
  • Y-axis stroke: 450 mm to 1,200 mm, speed up to 10,000 mm/min.
  • Z-axis stroke: 350 mm to 750 mm.
  • Grinding spindle power: 25 kW to 115 kW, RPM up to 24,000.
  • Grinding wheel dimensions: diameters up to 600 mm, widths up to 300 mm.
Models and Features
  • MGC Ft: High load-bearing capacity for large workpieces.
  • MGC St: Swivelling table for maximum productivity.
  • MGC RH: Rotary table and horizontal spindle for turbine disks.
  • MGC RV: Vertical spindle and rotary table for complex tasks.
  • MGC Special: Customizable configurations for specific requirements.
Control Systems
Advanced control systems with intuitive operation and high safety standards, using Siemens Sinumerik 840D solution line.
Coolant Systems
Efficient coolant supply and cleaning system enhance cost-effectiveness and ecological benefits.
Customer Care
Comprehensive support including training, production support, maintenance, and retrofitting services to ensure long-term reliability and productivity.
See more

Catalog excerpts

MÄGERLE GRindinG SyStEMS_2013-1

A member of the UnitEd GRindinG Group MÄGERLE GRindinG SyStEMS Power and precision Key data Modular system for customized solutions Maximum performance and productivity Swiss-made precision Special-purpose machinery with the reliability of standard equipment

 Open the catalog to page 1
MÄGERLE GRindinG SyStEMS_2013-2

MÄGERLE Grinding systems MÄGERLE  Grinding Systems Mägerle AG Maschinenfabrik Precision, quality and flexibility are key attributes of the products manufactured by Mägerle AG Maschinenfabrik. A technology leader for highperformance surface and profile grinding systems, the company founded in 1929 primarily specializes in customized solutions. At the heart of the international success of our high-quality Swiss machinery is the unique design principle of the MÄGERLE modular system. Thanks to state-of-the-art technology, MÄGERLE can offer customers from many branches of industry reliable grinding...

 Open the catalog to page 2
MÄGERLE GRindinG SyStEMS_2013-3

MÄGERLE GRindinG systEMs MÄGERLE GRindinG systEMs Power • Precision • Reliability MÄGERLE Modular system Frictionless motion, even under extreme loads demanding tasks the unique design principle of the MÄGERLE grinding centers forms the basis of the machines’ high quality and reliability. Welded box-type steel construction designs, premium materials and components, and powerful drives guarantee the thermal stability of the systems and extreme machining precision. in 1980 MÄGERLE set an important milestone with the invention of the fully enclosed hydrostatic guideway system. this ground-breaking...

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MÄGERLE GRindinG SyStEMS_2013-4

MÄGERLE GRindinG systEMs MÄGERLE GRindinG systEMs intelligent Modular System Modular System Using standard components to create individual solutions MÄGERLE Grinding Center MGC Swivelling spindle First class material, high-quality workmanship the surface and profile grinding machines of MÄGERLE are used especially in applications where quality and reliability are of prime importance. to meet these requirements, the swiss specialists only use first class materials. Precision-ground, hand-scraped sliding surfaces and seatings combined with high quality ball-type linear drives ensure excellent grinding...

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MÄGERLE GRindinG SyStEMS_2013-5

MÄGERLE Grinding systems MÄGERLE Grinding systems Hydrostatic Guideways Powerful Grinding Wheel Drives Wear-free guideway concepts Power curves (S1) Grinding wheel spindle drives – vertical 35 Grinding wheel spindle drives – horizontal 115 kW (S1) The whole quality of the MÄGERLE Grinding Centers is based on the unique design principle. The axis structure is supported by hydrostatic wrap-around guideways on a thin oil film and is completely separated from the machine bed. Integrated oil chambers keep the process stable, irrespective of thermal fluctuations. As a result MÄGERLE grinding machines...

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MÄGERLE GRindinG SyStEMS_2013-6

MÄGERLE GRindinG systEMs MÄGERLE GRindinG systEMs Cooling intelligence and Correct dressing Methods Perfect protection of the machining area, long working life of the entire system the right dressing method Cost-saving cooling intelligence the nC systems currently used in MÄGERLE grinding centers allow precise positioning of the coolant supply together with the respective grinding wheel geometry over 2 nC axes. An optional profile adjustment enables precise application of the coolant to the workpiece zones for machining. Minimal coolant amounts thus provide maximum cooling capacity. Labyrinth...

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MÄGERLE GRindinG SyStEMS_2013-7

MÄGERLE GRindinG systEMs MÄGERLE GRindinG systEMs MFP 50 High flexibility for demanding applications the MÄGERLE MFP 50 combines flexibility and performance in a compact design. As a 5 or 6-axis system, this Cd grinding and machining center shows its top form when dealing with challenging workpieces. the MFP 50 is also characterized by its high axis speed, minimal auxiliary times and quick tooling change. Processes such as grinding, cutting and drilling can be carried out to perfection in a single clamping. A high productive benefit with simple operation are the result. An intelligent design...

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MÄGERLE GRindinG SyStEMS_2013-8

MÄGERLE GRindinG systEMs MÄGERLE GRindinG systEMs MFP 100 Fully automatic complete machining of complex workpieces the MFP 100, designed for versatility and productivity, is characterized by its high working speed and expandable tool changer. the MFP 100 is designed specifically for those markets where multi-face machining of heavy and complex parts in just a single clamping operation is demanded. the two-axis nC table can be conveniently loaded from above or from the front, manually, with a crane or with a robot. the tool changer of the MFP 100 works twice as fast as conventional solutions....

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MÄGERLE GRindinG SyStEMS_2013-9

MÄGERLE GRindinG systEMs MÄGERLE GRindinG systEMs MFP - Surface and Prole Grinding Machine Constant precision in 24/7 continuous operation technical data MFP X-axis - longitudinal stroke travel speed y-axis - vertical stroke With the MFP series, MÄGERLE comprehensively covers the requirements for surface and profile grinding machines. these machines specialize in creep feed grinding as well as profile and surface grinding operations using the pendulum method. they demonstrate their full performance potential in applications where workpieces must be produced in large batches and with high stock...

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MÄGERLE GRindinG SyStEMS_2013-10

MÄGERLE Grinding systems MÄGERLE Grinding systems MGC FT with Stationary Workpiece Carrier Highest load bearing capacity for large and heavy workpieces The MGC FT grinding center with stationary table is designed for the high-precision processing of large and heavy workpieces. With a broad range of different table sizes and vertical strokes, this machine meets the highest requirements in respect of load bearing capacity. Like all models in the MGC series, this grinding center is also based on the proven modular concept. Thanks to its variety of configurations with one or several spindles in a...

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MÄGERLE GRindinG SyStEMS_2013-11

MÄGERLE GRindinG systEMs MÄGERLE GRindinG systEMs MGC St with Swivelling table Maximum productivity in batch production X-axis - longitudinal stroke travel speed Like its sister systems in the MFP series, the MÄGERLE Grinding Center delivers superb results for creep feed grinding as well as for profile and surface grinding. in its swivelling table version, the MGC is also designed for maximum production capacity. the 180° swivelling table al- lows loading and unloading of workpieces while machining is in operation. non-productive times for workpiece change are thus largely eliminated. this results...

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All MÄGERLE AG Maschinenfabrik catalogs and technical brochures

  1. MFP51

    24  Pages

  2. MFP 30

    20  Pages

  3. MFP 50

    24  Pages

Archived catalogs

  1. KRONOS

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  2. MFP50

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  3. PROFIMAT MT

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  4. MAEG UEBERSICHT

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  5. Product program

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  6. MFP 100_2013

    9  Pages

  7. MFP 100

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.