Direct-acting pneumatic presses
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Direct-acting pneumatic presses DA range DA presses are the logical implementation of modern press technology for direct-acting pneumatic presses. Due to their modular design, exactly the size needed for the application can be selected, thus optimising the price/performance ratio. Standard stroke lengths from 40 mm to 120 mm are available in 20 mm steps. Special lengths can be pro-vided on request. Direct-acting pneumatic presses produce a constant force over the whole stroke length. All direct-acting pneumatic presses can be provided as automation components or with mäder controllers for individual workstations. The processing of sheet metal, printed circuit boards and other bulky components requires presses to have a larger throat. XL-DA presses with 250 mm and 300 mm throat enable even these workpieces to be processed. L-DA presses with up to 350 mm daylight are used for tall parts which require more vertical space. For dimen-sions which lie outside the standard, presses with press frames in welded design can be manufactured to your specifications. DA presses are practically maintenance-free, as all mov- ing parts are mounted in bearings. Cylinders are pre-greased and are therefore suitable for oil-free operation. Quality features:  Anti-twist, hard-chrome-plated ram guided in Teflon bushes  Simple adjustment of the height of the press head using a threaded spindle and right-angle gearbox  Side-mounted measuring strip for fast reproduction of settings when changing the tool  Practically maintenance-free double-acting cylinder  Adjustable cylinder end-position damping  Low noise: less than 75 dB Request CAD at www.maederpressen.de or directly from Tel.+49 (0) 74 67 -

DA presses are fitted as standard with an innovative, precise and easyto-use system which enables accurate stroke adjustment and protects the ram against twisting. Operation:  The press depth can be adjusted to a reading accuracy of 0.01 mm over the whole stroke length with only one scale nut (A). The stroke length can be read off using the side scale (B) and the vernier on the scale nut (A).  The position of the ram can be checked by means of reed contacts (C) which are slid onto the standard scale.  The sensors do not have to be readjusted when the stroke length is changed, as the...

Direct-acting pneumatic presses The accessories 25 kN For details of fine stroke adjustment see page 37 Request CAD at www.maederpressen.de or directly from Tel.+49 (0) 74 67 - 94 67 - 0

Throat Daylight Table size T-slot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Air connection Air consumption/cm Cyl. stroke Space requirement Stand height Weight * Specify the stroke length when ordering. Valve and service unit only included with controller. Design may vary. sesserp citamuenp gnitca-tceriDDirect-acting pneumatic presses

Slide tables mäder pneumatic and manual slide tables simplify manual and automatic insertion and therefore increase the economic efficiency of assembly processes. The advantages:  Insertion is carried out outside the danger area  Parts can be preassembled spatially unhindered by the press  Versatile options for automation and feed tasks  Precise positioning of workpieces Other quality features: Manual slide table Pneumatic slide table Hardened and ground guide columns Precision cross-roller guide with high loading capacity Slideway adjustable without play Installs transversely or...

Slide tables selbat edilSSlide tables Installation examples DA type press with PST 130 Installation from the front Type Stroke Load capacity Suitable for presses with throat Weight Installation from the side

Pneumatic rotary indexing table ST 250 Pneumatic rotary indexing plate • Ideal for presses up to 13 kN compressive force with centric force application to the integrated anvil • 12 mounting holes with fixing screws for workpiece carriers in the turntable • Maximum load per bore hole: 200 g • Pneumatic locking of the turntable in the working position • Direction of rotation: clockwise Type Mounting hole Installed height Indexing precision Operating pressure Example of application with pneumatic press Request CAD at www.maederpressen.de or directly from Tel.+49 (0) 74 67

Press controllers for pneumatic presses srellortnoc sserPPress controllers The controller model MPS-2 conforms to the safety requirements which must be applied according to the EC Machinery Directive 2006/42/EC and to the standards for the safety of pneumatic presses. MPS-2 two-hand controls fulfil all requirements of type IIIC according to DIN EN ISO 13851. mäder presses can therefore be used at workstations with manual loading and open tools. Safety is provided here by the controller, which is designed to be both electrically and pneumatically redundant. MPS-2 controls include a press...

TPC-MIDI Process monitoring Applications: Joining and assembly processes using presses must today be carried out safely and if possible without retrospective checking. Specified parameters which define the press process must be maintained during production. Only in this way can the quality and safety of the manufactured product be guaranteed. For this reason, TPC-MIDI is used wherever consistent joining processes are required, the progress of which has to be checked and if applicable documented by means of software. TPC-MIDI monitors the press operation, compares the actual progress with...

TPC-MIDI System structure TPC-MIDI control MPS 2 Two-hand safety control Start/stop Measurement Force/ displacement sensors gnirotinom ssecorPProcess monitoring TPC MIDI Evaluation unit Measurement programs Set/actual comparison OK/NOK assessment Press-in time Preselection NOK acknowledgement Counter functions External PC/network Save measurement programs Save equipment configuration Measured data memory Load cell force sensors for TPC-MIDI The load cell force sensor is fixed inside the ram bore. The tool holder can be fixed in the hole at the other end of the sensor. The force sensor is...