Overview

The MADO Extrusion Grinder is a patented, integrated food processing machine designed to combine cutting, mixing, and homogenization into a single unit. It is optimized for efficient production of sausages, hamburger meat, and other comminuted products, offering improved hygiene, reduced processing time, and cost savings.

Technical Specifications

• Models: MMG 229, 233, 235, 239, 243 with lengths from 1950 mm to 5200 mm, widths 1500 mm to 3500 mm, heights up to 2710 mm.
• Extrusion Worm Diameter: 80 mm (smaller models), 125 mm (larger models).
• Power Supply: 400 V, 50 Hz, 3-phase AC.
• Motor Capacities: Main drive motors range 18.5 kW to 64 kW; feeding worm and mixing worm motors vary accordingly.
• Speed Control: Frequency converters enable stepless variable speed for feeding worms, mixing arms, and extrusion worms.
• Cutting Sets: Unger cutting sets available in 3, 5, or 7 parts depending on model.
• Output Capacity: Approximately 3600 kg/h to 12,000 kg/h depending on model and product.
• Hopper Volume: 140 to 2200 liters.
• Weight: 1100 kg to 3450 kg depending on model.

Key Features and Components

• Cleaning Platform: Robust with safety interlock for operator safety and ease of cleaning.
• Control System: Compact, splash-resistant panel with programmable control unit storing up to 99 programs; no separate control cabinet needed.
• Drive Concept: Advanced frequency converter drives for variable speed control of all moving parts.
• Tool Trolley: For convenient accessory storage and handling.
• Mixing Worm: Patented design with integrated backflow openings for optimal mixing of raw materials and spices.

Innovative Systems

• DuoSepart Bone Elimination System: Optional patented system with two independent pneumatic separators (lateral and central) for efficient removal of bone, gristle, and sinews, reducing raw material stress and increasing savings.
• Double Pre Grinder Attachment: Supplemental mixing and cutting unit ideal for products like liver sausage, enhancing mixing quality.

Advantages and Benefits

Product Quality

• Integration reduces microbial contamination by up to 80%.
• Patented cutting technology ensures homogeneous mixing and clear particle definition.
• Double feed worm system prevents air pockets in emulsions, improving texture and consistency.

Cost and Efficiency

• Combines mixing, grinding, and emulsifying in one machine, reducing processing time and capital costs.
• Eliminates conveyors and multiple machines, saving floor space and simplifying cleaning.
• Uses water instead of ice for emulsifying, improving hygiene and reducing operating costs.
• Consumes significantly less electrical power compared to standard bowl cutters or emulsifier lines.

Production and Profitability

• High output capacity up to 12 tonnes per hour reduces capital investment needs.
• Variable speed mixing unit operates forward and reverse to enhance mixing and reduce blending time.
• Minimal temperature increase during processing preserves product quality.

Optional Features

• Vacuum Device: Improves protein extraction, shortens reddening time, reduces oxidation, and extends shelf life.
• Gas Injection System: Enhances flavor and optimizes product color.

Summary

The MADO Extrusion Grinder is a significant advancement in food processing technology, integrating multiple processing steps into a single machine. It delivers superior product quality, operational efficiency, and cost savings, making it ideal for quality-focused food producers. Its patented systems and flexible controls provide tailored solutions for a wide range of meat products.

Technical Data Table Summary

Design and Operation Highlights

• Mixing worm with backflow openings for optimal mixing.
• Gentle cutting enabled by hole plates.
• Stepless variable speed control via frequency converters for feeding worms and mixing arms.
• Programmable control unit with splash-resistant panel storing up to 99 programs.
• Compact electrical design with sealed components, no separate control cabinet required.
• Robust cleaning platform with safety interlock for hygiene and operator safety.
• Tool trolley for accessory management.

Special Systems and Optional Equipment

• DuoSepart Bone Elimination System: Pneumatically operated, independently adjustable lateral and central separators for efficient bone, gristle, and sinew removal, reducing raw material stress.
• Double Pre Grinder Attachment: Patented mixing worm with backflow openings for enhanced mixing, ideal for liver sausage and similar products.
• Vacuum Device: Enhances protein extraction, reduces oxidation, shortens reddening time, and extends shelf life.
• Gas Injection System: Improves flavor and product color.

Benefits Summary

• Significant savings in capital investment, labor, energy, and space.
• Improved hygiene and simplified cleaning.
• Consistent product quality with enhanced texture and appearance.
• High throughput capacity suitable for large-scale production.
• Flexible operation with programmable controls and variable speeds.

Manufacturer Contact

MADO GmbH, Dornhan, Germany
Phone: +49 (0) 7455 931-0
Fax: +49 (0) 7455 2263
Email: [email protected]
Website: www.mado.de