LIVE TOOLING

LIVE TOOLING
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LIVE TOOLING

Product catalog summary
Overview: Madaula provides advanced live tooling solutions for CNC lathes, focusing on precision, innovation, and customer-oriented development. With over 55 years of experience, the company is based in Barcelona and exports 80% of its products globally.
Key Features:
  • High precision P4 quality preloaded bearings for improved tool life and performance.
  • Enhanced sealing design with hermetically sealed spindles using labyrinth and optimized friction seals.
  • Modular design adaptable to various turret connections and drive couplings.
  • Adjustable coolant nozzles and multiple output options for versatility.
  • Durable hardened aluminum and steel bodies for different head weights.
  • Coolant through the spindle up to 80 bar and high-grade synthetic grease for long-lasting lubrication.
Applications: Suitable for industries such as aerospace, heavy industry, orthopedics, medical, automotive, electronics, micro-mechanics, watch-making, energy, defense, and wind industry.
Product Specifications: Detailed specifications for VDI and BMT series models, including maximum RPM, torque, and compatibility with CNC lathe models from manufacturers like Doosan, Haas, and Miyano.
Conclusion: Madaula's tooling solutions enhance productivity and reduce manufacturing costs, offering robust, precise, and adaptable tools for diverse industrial applications.
Technical Assistance and Repair Services: A specialized team provides technical assistance and repair services, including disassembly, inspection, quotation, replacement of damaged parts, reassembly, and dynamic testing. Preventive maintenance is available exclusively to clients, with an express service option.
Quality Control and Testing: Includes temperature, speed, noise, leakage, and vibration control, with dimensional checks using coordinate measuring machines.
Specifications and Tolerances: Maximum misalignment is 0.01 mm, angle tolerance is 10 seconds, and maximum runout inside the spindle is 0.005 mm.
Innovation and Customization: Offers customized products for innovative solutions, enhancing machine capabilities and productivity through continuous innovation and customer collaboration.
Product Range: Over 8000 special products designed and manufactured according to customer requirements, including various axial and radial configurations, internal coolant systems, and multiple output options.
Contact and Locations: The MADAULA GROUP operates in Chicago, Sao Paulo, Barcelona, Bologna, and Waghäusel, providing live tooling for Swiss-type lathes, angle heads, accessories, spindle speeders, multispindle heads, and high-frequency spindles.
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Catalog excerpts

LIVE TOOLING-1

Live tooling for CNC Lathes Porte-outils tournants pour les tours CN / Portautensili motorizzati per tornio CN “Perfect work requires passion, precision and well designed and reliable tools. is to supply these tools to world-wide industry”

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LIVE TOOLING-2

Since 1956 Madaula has stood for the highest quality and the best We have more than 55 years tool industry. synonyme de la plus haute qualite et de la meilleur fiabilite Nous avons plus de 55 ans fabrication de tous types de tetes pour I'industrie de la nella progettazione, sviluppo e produzione di tutti tipi di teste per il settore delle machine utensili We're focused on our ability to create products adapted to our customer's needs, reduce their manufacturing cost, thereby improving their competitive edge We work to ensure optimally designed, precise, robust and durable products. Our goal is...

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LIVE TOOLING-3

creative solutions Precise and rigid manufacture Adaptable to all types of machines High speed rotation Longer toll life Modular design. All types of turret connections and drive couplings available Concept modulaire. Nous fabriquons touts les types de connection et entrainement aux differentes tourelles, Disegno modulare. Tutti i tipi di connessioni torretta e trascinamento disponibili Adjustable coolant nozzle Buse orientable pour I'arrosage Ugello refrigerante regulable High precision PA quality preloaded bearings, Roulements de haute precision PA precharges, Cuscinetti di alta precisione...

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LIVE TOOLING-4

plication fields Heavy industry Industrie lourde / Industria pesante Orthopedie / Ortopedia Machine tool equipment Power generation Attrezzature per macchine utensili Components Medical Composants mecaniques / Componenti Medical / Medicale Micro-mecanique / Micro-meccanica Generation d'energie / Railway engineering Ferroviaire / Ingegneria ferrovi Watch-making industry Industrie horlogere / Settore orologeria Energie / Energia Defense / Difesa Wind industry Industrie eolienne / Settore eolico Turbine image by Kollectec V 1.1 We reserve the right to modify the information in this catalogue without...

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LIVE TOOLING-5

AUM-Angelini OSCAR creative solutions www.madaula.com V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont a titre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-6

creative solutions RADIAL SAW-MILL RADIAL SAW-MILL SPEEDER REDUCER V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont atitre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-7

creative solutions www.madaula.com V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont a titre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-8

creative solutions V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont atitre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-9

creative solutions AXIAL NARROW SPACES SPEEDER www.madaula.com V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont a titre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-10

DOUBLE OUTPUT creative solutions V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont atitre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-11

creative solutions RADIAL I RADIAL I RADIAL SET-BACK ADJUSTABLE www.madaula.com V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont a titre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-12

AXIAL RADIAL RADIAL RADIAL SAW-MILL AXIAL AXIAL SET-BACK ADJUSTABLE OFFSET IC 80 bar AXIAL RADIAL creative solutions V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont atitre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-13

creative solutions www.madaula.com V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont a titre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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LIVE TOOLING-14

creative solutions OFFSET SPEEDER 14 V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont atitre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preaviso WWW. ITlclClclLllcl.COm

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LIVE TOOLING-15

HEAVY DUTY creative solutions www.madaula.com V 1.1 We reserve the right to modify the information in this catalogue without prior notice / Les donnees techniques figurant dans ce catalogue sont a titre d'information. Nous nous reservons le droit de les modifier sans avis prealable / I dati del catalogo sono orientativi. Soggetti a modifiche senza preavisc

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.