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MACK Werkzeuge AG
MACK Clamping Tools 2022

MACK Clamping Tools 2022

Product catalog summary

Overview: The document is a technical catalog from MACK WERKZEUGE AG, detailing various clamping tools and accessories for machining applications. It includes specifications, product descriptions, and ordering information for a range of products used in industrial settings.

Key Sections:

New Products: Highlights include the hydraulic sine vice (TMV-SBH), revolving tailstock centre with spring compensation, and the X-Grat deburring tool. These products are noted for their specific applications and page references are provided for detailed information.
Product Categories: The catalog is organized into several categories, including lathe chucks, clamping fixtures, tool holders, and accessories. Each category is further divided into subcategories with detailed specifications.
Technical Specifications: Detailed technical data is provided for each product, including dimensions, materials, and performance metrics such as maximum torque and speed. The document also includes diagrams and tables to illustrate product features and compatibility.
Standards and Compliance: Products comply with various DIN standards, ensuring compatibility and quality. Specific standards mentioned include DIN 6350, DIN 55026, and DIN 55029, among others.
Ordering Information: Each product entry includes an order number and pricing information, facilitating easy procurement. Availability is indicated with symbols for stock status.
Safety and Accessories: The catalog also covers safety equipment like safety guards and work lamps, as well as a range of accessories for enhancing tool functionality.

Conclusion: This catalog serves as a comprehensive guide for selecting and ordering clamping tools and accessories, providing essential technical details and compliance information to ensure proper application in industrial settings.

Overview: This document is a technical catalog detailing various lathe chucks, jaws, and accessories. It includes specifications, standards, and pricing for different models and configurations.

Specifications: The document provides detailed specifications for lathe chucks according to DIN standards (DIN 6350, DIN 55027, DIN 55029). It includes dimensions (A, B, C, D, E, F, G, H, J), maximum RPM, weight, and order numbers with corresponding prices. Materials used include cast iron and steel.

Product Types: The catalog lists various types of lathe chucks, including:

Four-jaw lathe chucks
Three-jaw lathe chucks with radial fine adjustment
Six-jaw lathe chucks with radial fine adjustment
Chucks with large through-holes for pipe machining

Features: The chucks are designed for high concentricity with adjusting accuracy within 0.005 mm and repeatability of 0.015 mm. They are suitable for holding thin-sided tubes and soft materials.

Accessories: Each chuck includes a set of solid jaws (internally/externally stepped), a wrench, and fixing screws. The document also mentions the availability of hardened base jaws and reversible top jaws.

Availability: Products are marked with availability status: in stock, available within a few days, on request, or as stock lasts.

Additional Information: The document references matching adaptors and suitable jaws available on other pages of the catalog.

Specifications and Standards:
This document outlines specifications for various steel adaptor plates and chucks, adhering to DIN standards such as DIN 55026, DIN 55027, and DIN 55029. It emphasizes the need for front drilling for chucks according to DIN 55026 and provides details on fully machined chucks according to DIN 6350.

Product Availability:
Products are categorized by availability: in stock (●), available within a few days (◗), on request (❍), and as stock lasts (✖).

Adaptor Plates:
The document lists adaptor plates for lathe and independent chucks, specifying dimensions such as diameter (Ø mm), taper (KK), and thru-bore (E mm). Prices are provided in EUR.

Jaw Turning Rings:
Standard and premium versions of jaw turning rings are available for 3-jaw, 4-jaw, and 6-jaw lathe chucks. These rings allow precise adjustment and material removal, reducing setup time and costs. They are available for chuck sizes ranging from Ø 80 to 1000 mm.

Special Designs:
Special designs for big diameter chucks up to 5000 mm are available upon request, including 8-jaw lathe chucks, heavy-duty independent chucks, and power chucks.

Jaw Turning Fixtures:
Fixtures for jaw turning are detailed with specifications on maximum gripping force, speed, and adjusting ranges. These are designed for chucks with diameters ranging from Ø 125 to 315 mm.

Additional Components:
Details on fixed and revolving adaptors, MT base bodies, and chuck adaptors are provided, including dimensions and order numbers.

Overview: This document is a technical catalog detailing various components and accessories for power chucks and collet chucks. It includes specifications, pricing, and compatibility information for different types of jaws, collet chucks, and related fixtures.

1. Power Chuck Jaws:

Pie Jaws: Available in sets, these are designed for power chucks with a serration of 1.5 x 60°. They are suitable for thin-walled workpieces and provide large clamping surfaces.
T-nuts: Sold individually, these are used for securing jaws to power chucks.
Soft Pie Jaws: These can be used as blanks for custom jaws and are sold in sets.

2. Specifications and Pricing:

Each product is listed with dimensions (A, B, C, etc.), matching chuck types, and order numbers.
Prices are provided per piece or set, with availability indicated by symbols (in stock, available within days, on request, or as stock lasts).

3. Collet Chucks:

CR Series: These power-operated collet chucks feature compact design and high concentricity, suitable for various bar capacities and operating forces.
Technical Features: Include manual operation, standard mounting, and suitability for turning and grinding applications.

4. Clamping Fixtures:

Rotary Tables and Indexing Fixtures: Designed for horizontal and vertical applications, these include precision rotary tables with specific load capacities and divisions.
Accessories: Suitable adaptor plates and accessories are available for these fixtures.

5. Additional Information:

Symbols indicate stock status and availability timelines.
Technical features and applications are highlighted for each product category.

Driven Cross Tables (Type KN):
These tables feature an automatic positioning system, precision ball-bearing spindles, and Turcite-dovetail grooves. They are compatible with various motor types and can be controlled via a Kinematik touchscreen or other CNC systems like Fanuc and Heidenhain. The touchscreen control unit is optional and not included.

Angle Plates:
Available in different types such as AW, AWSS, and AWG, these plates are made from special cast iron with a squareness and parallelism of 0.01 mm/100 mm. AWSS plates include clamping slots and reinforcement ribs, while AWG plates are plain.

Clamping Cubes:
Types FE50 and MS17 are stress-annealed and available in various dimensions. MS17 cubes feature grid holes with spacing of 40 mm (M12) or 50 mm (M16).

Sleeves and Arbors:
This section includes reducing sleeves, extension sleeves, drill and reamer extensions, and spindle sleeves. They are made according to DIN standards and are completely hardened and ground. Special sleeves are available upon request.

Tap Holders:
Designed for machines with rigid tapping, these holders prevent slippage between the sleeve and drill, ensuring 100% cooling at the cutting edge when internal coolant supply is used.

Specifications:
1. Weldon chucks according to DIN 1835 B ensure no slip between tap holder and drill.
2. 100% blade cooling is achieved if internal coolant supply is selected.

Product Availability:
- In stock items are marked with a dot (●).
- Items available within a few days are marked with a circle (◗).
- Items available on request are marked with a hollow circle (❍).
- Items available as stock lasts are marked with a cross (✖).

Tap Holders with Quick Change Mechanism:
- Available in various sizes with internal square for use in Weldon chucks.
- Quick change mechanism facilitates easy tool changes.

Taper Arbors:
- DIN 238 taper arbors with Morse taper shanks are completely hardened and ground.
- Available in various sizes and configurations, including shortened drill chuck tapers (VK).

Drill Chucks:
- Keyless drill chucks for stationary and hand drilling machines, featuring self-tightening mechanisms.
- High-precision keyless drill chucks with a run-out of 0.05 mm, suitable for high-precision machine tools.

Universal Drill Chucks:
- High precision and concentricity with a maximum runout of 0.03 mm.
- Suitable for CNC and high precision machine applications.

Tailstock Centres:
- Precision revolving tailstock centres with solid design and maintenance-free lubrication.
- Available in various sizes with different speed and weight capacities.

Clamping Elements and Vices Overview

Adjustable Clamping Elements: The document describes clamping elements that are individually adjustable, optimized for horizontal applications, and include a scale for ease of handling. The delivery scope includes a clamping bar, a fixed jaw, and multiple clamping jaws depending on the length.

Spare Jaws for Type MFS: Various spare jaws are available for type MFS vices, with specifications including width, length, weight, and order numbers. Prices are listed in EUR.

NC Precision Power Vices Type MC2: These vices feature a cast iron body, steel jaws, anti-lift mechanism, integrated pull-down, and mechanical force increase without seals. They offer pre-selection of clamping force with detailed specifications for different types (125, 160, 200) and their respective clamping forces.

Hydraulic Machine Vices Type FHS2: These vices are robust with a mechanical-hydraulic high-pressure spindle, suitable for heavy and light-duty machining. They include a hand crank, extension, and plain jaws, with specifications for size, clamping force, and order numbers.

Vices Type NCK2: These vices are mechanic-hydraulic with a pull-down mechanism and quick adjustment. They are suitable for side-by-side applications and can be laterally mounted. Specifications include dimensions, clamping force, and order numbers.

Milling Machine Vices Type MSK: Available with or without a swivel plate, these vices are designed for milling, grinding, and drilling operations. They feature hardened and ground jaws, with detailed specifications for each type.

3-Axes Machine Vices Type MSK3: These vices are adjustable in three ways, 360° rotatable, vertically adjustable from 0-90°, and ± 45° tiltable. They are designed for versatile applications with hardened and ground jaws.

Drilling Machine Vices Type MSP: These vices have a cast iron body and steel jaws with vertical and horizontal prisms, suitable for drilling operations. Specifications include dimensions and order numbers.

Table Vices Type WBS and BASIC: These vices feature a sturdy design with high-quality steel jaws, a large anvil, and an integrated swivel base. They are available with pipe jaws for round material and include a telescopic holder for height adjustment.

Overview: The document is a technical catalog detailing various tool holders and accessories, primarily focusing on HSK tool holders, collet chucks, drill chucks, and pull studs. It includes specifications, availability, and pricing information.

1. Tool Holders:

HSK Tool Holders: Available in forms A, C, E, and F, with specifications such as size, diameter, and length. They are balanced to G = 6.3 at 15,000 RPM.
Collet Chucks: ER form A chucks are listed with sizes and order numbers, indicating stock status and pricing.
Shell Mill Holders: DIN 6357 form A holders are available, with enlarged collar diameters and included hook wrenches.

2. Drill Chucks:

Form A drill chucks are detailed with specifications like capacity, runout, and pricing.

3. Pull Studs:

Various types of pull studs are listed, including ISO 7388 and DIN 69872 standards, with and without bores. Specifications include size, thread, and dimensions.

4. Boring Head Sets:

Types AKS 1 and AKS 2 are described with boring capacities, shank types, and maximum depths. The sets include boring heads, bars, screws, and setting tools.

5. Availability and Pricing:

Items are marked with availability status: in stock, available within a few days, on request, or as stock lasts. Prices are listed in EUR.

Tooling Trolley Specifications:

Dimensions: 1,002 x 650 x 810 mm
Delivery: Unmounted
Includes inserts

Assembly Supports:

Various sizes available for SK, BT, VDI, and HSK standards
Prices range from 162.10 EUR to 238.10 EUR

Measuring, Testing, and Positioning Tools:

Includes test arbors, zero adjusters, edge finders, dial indicators, and more
Test arbors available for SK, HSK, and BT standards with prices ranging from 238.30 EUR to 540.00 EUR
Zero adjusters with integrated and external dial indicators available
Edge finders available in electronic and mechanical versions
Dial indicators available in standard, liquid resistant, and digital versions

Gauge Block Sets:

Available in steel, carbide, and ceramic
Comply with DIN EN ISO 3650 standards
Prices vary based on material and quantity

Stock Availability:

In stock items marked with ●
Available within a few days marked with ◗
On request items marked with ❍
As stock lasts marked with ✖

Pin Gauge Sets
Pin gauge sets are available with an accuracy of +/- 0.002 mm. The range varies from 0.20 mm to 10.00 mm with different stepping and number of pins. Prices range from EUR 191.00 to EUR 474.90 depending on the type and range.

Plain and Thread Plug Gauges
These gauges are made from hardened gauge steel and conform to DIN standards. Sizes range from 2 mm to 100 mm, with prices varying based on size and calibration. The gauges are available in stock, within a few days, or on request.

Clamping Force Meters
Used to measure the clamping force of devices, these meters have a precision of ± 1% of the end scale value and a measuring range from 0.6 kN to 100 kN. Prices start at EUR 1,269.50.

Tightening Force Meters
These meters are designed for spindles and are delivered with a calibration certificate. They are available for different mounting types, with prices ranging from EUR 1,864.90 to EUR 2,365.60.

Clamping Sets and Milling Cutter Sets
These sets include frequently used clamping elements for quick mounting on T-groove tables. The sets are available in different configurations and prices, with the 58-piece set priced at EUR 67.90 to EUR 135.10 depending on the tightening thread and T-nuts.

Deburring Tool X-Grat

Material: High-Speed Steel (HSS)
Features: No spindle stop required, suitable for inaccessible locations, simple and rugged design, ideal for mass production, adaptable to various machines.
Angles: Forward deburring angle of 45°, reverse deburring angle of 33°.
Machining Time: 0.9 seconds per operation.
Size and RPM: Various sizes with corresponding RPM and feed rates provided.

Safety Guards and Accessories

Types: Foldable, slidable, and rotatable safety hoods for chucks and machines.
Features: Made from acrylic glass with steel frames, equipped with micro-safety switches, protection against chips, lubricant, and coolant.
Adjustability: Various models offer different levels of adjustability and installation options.
Sizes: Available for chucks up to Ø 1200 mm, with specific dimensions and order numbers listed.

Roll-Up Spindle Covers

Design: Bipartite, roll-up covers with heat and coolant-resistant textile ribbons.
Installation: Includes a base plate for fixation on the machine.
Sizes: Available in various lengths with specific dimensions and order numbers listed.

Overview: The document provides detailed specifications and options for safety guards used in various types of industrial machinery, including milling, drilling, and grinding machines. It includes product descriptions, dimensions, order numbers, and pricing information.

Specifications:

Safety guards are designed to protect against chips, lubricant, and coolant.
They feature safety micro-switches and are adjustable for different machine types.
Materials used include acrylic glass and polycarbonate, with options for articulated arms and magnetic bases.

Product Options:

Universal Milling Machines: Adjustable safety guards with horizontal shield opening and displacement for accessibility. Available in various sizes with mounting options from the right or left.
Drilling Machines: Includes semi-octagonal shields, telescopic guards, and circumferential protections. Options for vertical adjustment and lateral shield opening.
Grinding Machines: Double-shielded guards with acrylic glass, featuring articulated joints for rapid adjustment.
Magnetic Base Guards: Available with articulated arms, offering vertical and horizontal adjustments with varying clamping forces.

Additional Components:

Transformers: Various models with short circuit and overload protection, safety relays, and auxiliary circuit fuses. Specifications include voltage and power requirements.
Work Lamps: Available in different arm lengths and protection levels, suitable for various voltage requirements.
Safety Panels and Doors: Modular systems for operator and machine safety, available in different materials and configurations.

Ordering Information: Products are available in stock, within a few days, on request, or as stock lasts. Customers are advised to specify mounting preferences and machine specifications when ordering.

Intellectual Property and Document Responsibility: The document emphasizes the protection of intellectual property rights, stating that reproduction or disclosure of documents and illustrations is prohibited without authorization. The purchaser is responsible for ensuring that submitted documents do not infringe on third-party rights and must indemnify the company against any claims.

Production Facilities: Facilities manufactured for contract purposes remain the property of the company, even if invoiced.

Jurisdiction and Legal Framework: The place of jurisdiction is the seller's registered office, and contractual relationships are governed by the seller's local laws.

Contractual Terms and Data Protection: The company is open to negotiating contract terms, but ineffective terms do not invalidate the entire contract. Purchaser data is stored as part of regular business processes, with a data protection declaration available online.

Website and Customer Benefits: The company's website offers various customer benefits, including online stock checks, special offer downloads, new product information, and access to manuals and catalogues.

Reproduction and Pricing Policy: Reproduction of images and texts requires written approval. Prices are subject to change and are valid until the next catalogue edition, excluding VAT.

Catalog excerpts

Schon gespannt? Spanntechnik Clamping Tools

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Drei- und Vierbacken-Drehfutter, von vorne durchbohrt Three- and four-jaw-lathe chucks, drilled for front mounting Flansche für Drehfutter mit radialer Feineinstellung Adaptor plates for chucks with radial fine adjustment Mitlaufende Drehbankspitze, gefedert Revolving tailstock centre, with spring compensation Sinus-Schraubstock hydraulisch, Typ TMV-SBH Sine vice hydraulically, type TMV-SBH Werkzeugaufnahmen mit Polygonalkegel Tool holders with polygonal taper Entgratwerkzeug X-Grat Deburring tool X-Grat Scannen Sie diesen QR Code mit Scan this QR code with your mobile Ihrem Smartphone / Tablet...

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Drehfutter, Planscheiben, Kraftspannfutter, Spannzangenfutter und Zubehör Lathe chucks, independent chucks, power chucks, collet chucks and accessories Planspiral-Drehfutter, Backen und Zubehör / Lathe chucks, jaws and accessories Planspiral-Drehfutter und Backen BASIC / Lathe chucks and jaws BASIC Keilstangen-Drehfutter und Backen / Wedge bar lathe chucks and jaws Kombinierte Drehfutter Wescott / Wescott lathe chucks Planscheiben / Independent chucks Flansche / Adaptor plates Drehfutter und Planscheiben mit großem Durchmesser / Big diameter chucks Backen-Ausdrehringe und Ausdrehvorrichtungen...

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Bohrfutter Drill chucks Körnerspitzen Tailstock centres Schraubstöcke Vices VDI-Werkzeughalter VDI-Tool holders Angetriebene Werkzeuge Driven tools

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Spannzangen Collets Quick-change tool holders and sanding belt holders Schnellwechselstahlhalter / Quick-change tool holders Schleifbandhalter / Sanding belt holders Werkzeugaufnahmen für Fräsmaschinen MK-SK-Zylinderschaft-HSK-Polygonalkegel Tool holders for milling machines MT-SK-Straight shank-HSK-Polygonal taper Werkzeugaufnahmen-Sätze / Tool holder sets Morsekegelaufnahmen / Morse taper tooling Aufnahmen mit Zylinderschaft / Straight shank tooling Polygonalkegel / Polygonal taper Anzugsbolzen / Pull studs

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Ausdrehkopf-Sätze und Gewindeschneidfutter Boring head sets and tapping chucks Ausdrehkopf-Sätze / Boring head sets Gewindeschneid-Schnellwechselfutter / Quick-change tapping chucks Synchron-Gewindeschneidfutter / Synchro-tapping chucks Gewindeschneidapparate mit automatischem Rücklauf / Reversal tapping chucks Zubehör Accessories Zubehör für Drehfutter und Planscheiben / Accessories for lathe and independent chucks Zubehör für Schraubstöcke / Accessories for vices Zubehör für Steilkegelaufnahmen / Accessories for SK tooling Messen - Prüfen - Einstellen Measuring - Testing - Positioning Messen...

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Entgratwerkzeug X-Grat Deburring tool X-Grat Schutzeinrichtungen, Arbeitsleuchten und Schutzzäune Safety guards, work lamps and safety panels Schutzeinrichtungen / Safety guards Arbeitsleuchten / Work lamps Schutzzäune / Safety panels Stichwortverzeichnis Keyword index Allgemeine Geschäftsbedingungen Terms and conditions Notizen Notes

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Drehfutter, Planscheiben, Kraftspannfutter, Spannzangenfutter und Zubehör Lathe chucks, independent chucks, power chucks, collet chucks and accessories 1.1 | Planspiral-Drehfutter, Backen und Zubehör 1.1 | Lathe chucks, jaws and accessories 1.2 | Planspiral-Drehfutter und Backen BASIC 1.2 | Lathe chucks and jaws BASIC 1.3 | Wedge bar lathe chucks and jaws 1.4 | Wescott lathe chucks and jaws 1.7 | Drehfutter und Planscheiben mit großem Ø 1.9 | Work piece stops 1.10 | Kraftspannfutter, Backen und Zubehör 1.10 | Power chucks, jaws and accessories Planspiral-Drehfutter, Backen und Zubehör / Lathe...

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DIN 6350 | DIN 55026 | DIN 55027 | DIN 55029 Dreh- und Bohrbacken | Grund- und Aufsatzbacken Guss | Stahl DIN 6350 | DIN 55026 | DIN 55027 | DIN 55029 One-piece jaws | Two-piece jaws Cast iron | Steel Chuck body Back cover Scroll plate Pinion Pinion half ring Pinion sleeve Hard master jaw Hard top jaw Grease nipple Back cover mounting bolt Chuck mounting bolt Back cover mounting pin Back cover mounting bolts Chuck wrench Jaw mounting bolts Jaw mounting bolts Hard solid outside jaw Hard solid inside jaw Futterkörper Futterdeckel Planspirale Ritzel Halbscheibe Führungsbuchse Grundbacke, hart Aufsatzbacke,...

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Spindelnasen Spindle types Type A1 with tapped holes on both inner and outer bolt circles Typ A2 ohne Bohrungen auf dem inneren Lochkreisdurchmesser Type A2 without holes on the inner bolt circle Typ A1 mit Gewindebohrungen auf dem äußeren und inneren Lochkreisdurchmesser Bohrungen / Holes Bohrungen / Holes DIN 55029 | Camlock Typ D1 DIN 55029 | Camlock Type D1 Futter für Maschinen mit Langkegel oder Gewindespindel auf Anfrage lieferbar Chucks for machines with long taper or threaded spindle available upon request Planspiral-Drehfutter, Backen und Zubehör / Lathe chucks, jaws and accessories

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L a(mm) Drehfutter, Guss und Stahl Lathe chucks, cast iron and steel 0.16 Rundlauf / Radial runout Planlauf / Axial runout Planspiral-Drehfutter, Backen und Zubehör / Lathe chucks, jaws and accessories Rundlauf-Genauigkeit Concentricity Die Rundlauf-Genauigkeit unserer ZENTRA-Planspiral-Drehfutter entspricht DIN Klasse 1 oder besser The concentricity of our ZENTRA lathe chucks is according to DIN class 1 or better

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Technische Daten Technical data Werkstückparameter / Work piece parameters Total Gripping Force Of All Self-Centering Chucks (daN) Chuck Diameter Steel & Cast Iron Body Chucks Value of Balancing35 Steel Body Self-Centering Chucks Only. 160 For Nm 50 75 120 Chuck Diameter Balancing (gcm) Maximales Anzugsmoment / Maximum torque Ø Recommended Maximum Speeds for Self-Centering Chucks(RPM) daN 1000 1700 2400 3100 3700 Chuck Diameter PS S er ies C huck s (C as t Iron body) PO Pr er iesonhuck s (S (S teel body) S ec isi C C huck s teel body) Pr ec isi on C huck (S Iron body) PI S er ies C huck s (Csas...

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Planspiral-Drehfutter Lathe chucks - suitable for all types of lathes and different kinds of milling, drilling and CNC devices - incl. one set of hard solid outside and inside jaws or two-piece hard reversible jaws - available with plain back and direct mounting - chuck body made from cast iron or steel - guide ways and wear surfaces ground - scroll plate is drop forged of fine-alloy steel and case hardened - Geeignet für Drehmaschinen sowie alle Arten von Fräs- und Bohrvorrichtungen - Lieferung mit je einem Satz Dreh- und Bohrbacken oder Grund- und Aufsatzbacken - Zylindrisch oder mit Direktaufnahme...

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