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STRONG ECONOMICAL CONCRETE ELEMENTS

STRONG ECONOMICAL CONCRETE ELEMENTS
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STRONG ECONOMICAL CONCRETE ELEMENTS

Product catalog summary
Introduction
MACFAB Systems specializes in the development, manufacturing, and installation of concrete pre-stressing beds, focusing on durability, efficiency, and cost-effectiveness while adhering to international standards.

Directors Letter
Managing Director Eugene McMahon highlights the company's expertise in pre-stressing beds, commitment to quality, affordability, and innovation through lean production methods.

MACFAB Profile
MACFAB provides high-strength pre-stressed concrete products that reduce material use and costs. Their machines operate outdoors with minimal labor, offering turnkey solutions including consultancy, software, training, and maintenance.

MACFAB Wet Cast System Benefits
The system includes essential equipment and optional features like multi-head stressing and under-bed vibration for efficient production, ensuring evenly compacted concrete and time-saving solutions.

Pre-Stressed Flooring Beds
Used in constructions like car parks and hospitals, these beds allow efficient production with features like screeding techniques and polystyrene fill for longer spans and reduced weight.

Pre-Stressed Walling Bed
Produces versatile panels for storage and security, with quick erection times and adaptability to weather conditions, designed for high load-bearing performance and watertightness.

Pre-Stressed Tee-Beam Beds
Used for ground and upper floors, offering robust and flexible solutions for various construction needs.

Warranty and Safety
All machines come with a 5-year warranty, complying with international safety regulations, CE marking, and quality testing.

Testimonials
Clients praise MACFAB for reliable products and excellent service, highlighting long-term satisfaction and return on investment.

Tee-Beam Pre-cast Flooring System
An economical solution for constructing floors, combining pre-stressed concrete with cost-effective block work, eliminating traditional processes like propping shuttering and concrete pouring.

Production of Tee-Beams
Stop Ends are used during casting to eliminate the need for cutting beams, reducing production time and labor.

Design Advantages
Quick on-site assembly, supporting longer spans than timber, and facilitating easy incorporation of service pipes and wiring.

Efficiency and Safety
Energy-efficient and quieter buildings due to the mass of pre-stressed concrete, which acts as a sound barrier, with fire-resistant properties enhancing safety.

Tee-Beam Profile and Load Tables
Includes detailed profiles and load tables for various Tee-Beam sizes, providing maximum effective spans and safe superimposed service loads.

Pre-Stressed Lintel Beds
Produces stronger, lighter lintels by maximizing material potential through high-strength tension during casting, reducing the need for concrete cutting equipment and labor.

Design Benefits
Uses less concrete per lintel, resulting in material savings and easier handling and placement on site.

Lintel Profile and Load Tables
Provides profiles and load tables for various lintel types, detailing clear spans and load capacities.

Legal Statement
Specifications may change without notice. The manufacturer is not liable for errors or misuse of the brochure. Load tables are for marketing purposes only, and customers must produce their own calculations to meet local standards.

Applications
Pre-stressed beds create products for a range of builds, including residential housing, nursing homes, hotels, office complexes, and more.
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Catalog excerpts

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Pre-stressed Equipment Manufacturers

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With over 30 years developing, manufacturing, installing and maintaining over 1,000 concrete pre-stressing beds, on an international level – we offer our customers the security of expertise.

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MACFAB TECHNICAL PROFILE MACFAB Wet Cast System Benefits 1.2 Additional Equipment & Optional Extras 1.3 PRE-STRESSED FLOORING BEDS 2.0 Product Drawings & Load Tables 2.2 Product Drawings & Load Tables 2.3 Product Drawings: Non Load Bearing 3.2 Product Drawings & Load Tables 3.3 PRE-STRESSED TEE-BEAM BEDS 4.0 Product Drawing & Load Table 4.2 Product Drawing & Load Table 4.3 Product Drawing & Load Table 4.4 PRE-STRESSED LINTEL BEDS 5.0 Product Drawings & Load Tables 5.2 Please note that only products from our standard range is featured in this brochure. For a full list of Pre-stressed beds please...

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DIRECTORS LETTER MACFAB prides itself on offering durable and affordable equipment for the concrete industry. Founded in 1976 MACFAB has over 30 years experience in the development, production and fabrication of pre-stressing beds. Our equipment is designed and manufactured at our purpose built facility with all equipment conforming to the highest international standards. Our impeccable reputation, commitment to excellence and customer satisfaction means we enjoy being the market leader. Eugene McMahon MANAGING DIRECTOR

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Having manufactured and developed pre-stressing beds since 1976 our team are highly skilled engineers with in-depth knowledge of our products and the market place. We have committed ourselves to the design and development of both our pre-stressing beds and manufacturing process. Our products are created to be durable, efficient and functional — without expensive unnecessary extras. Simply put, better machinery with a simplified operation. Believing in the importance of innovation MACFAB also practices the “Lean Way" of thinking, utilising new production methods and technology to achieve a streamlined...

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The pre-stressing of concrete produces high strength tension within the product. This inert strength means considerably less concrete is needed to achieve maximum load results. Direct saving on materials is not the only benefit of using less concrete. Products are lighter making them more manageable and this reduction in bulk means less transportation costs. Pre-stressed products also create energy efficient builds that provides resistance to fire and high levels of thermal and sound insulation. Our machines are fully operational outside and can be run by a team as small as 2 people, this means...

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ADDITIONAL EQUIPMENT & OPTIONAL EXTRAS ESSENTIAL EQUIPMENT OPTIONAL EXTRAS Additional equipment is required for stressing of wire and strands. All equipment can be supplied by MACFAB and adhere to our high level of quality and standards. Optional products listed help achieve a maximum turn over of products and offer time saving solutions. Multi – Head Stressing: A time saving feature that can stress all wires / strands in one easy operation. (fig3) Under Bed Vibration: Insures evenly compacted concrete. This process saves time and the need for manual vibration systems. Heating pipes: Under and...

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PRE-STRESSED FLOORING BEDS 2 Q PRODUCTS USED IN THE CONSTRUCTION OF : • Nursing Homes • High Rise Apartments • Office Complexes • Residential Housing • Any medium to large construction Wire Strand 9.3mm Flooring Mould Side Formers Closing Flaps | Nitral Seal | Heating Pipes Insulation

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MACFAB Hollow Core Bed and Solid Slab Bed are manufactured to create versatile and affordable concrete products. Virtually eliminating traditional time consuming processes such as propping shuttering and concrete pouring. Both beds offers a range of production, design and structural options, that can be altered to meet various building projects. The benefits of our pre-stressed bed system start at production and constantly deliver practical and cost effective solutions throughout the life span of the build. This is achieved through the following methods: Screeding Technique: By screeding the...

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All calculations are for guideline purposes only. Safe Superimposed Service HOLLOW CORE SLAB All calculations are for guideline purposes only.

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Safe Superimposed Service Loads Kn/M2 All calculations are for guideline purposes only.

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PRODUCTS USED IN THE CONSTRUCTION OF : • Warehouses • Bulk Grain-Stores • Earth Retaining Walls • Waste Transfer Stores steel structure • Agricultural Buildings • Security Walls KEY Walling Bed PROJECT: DATE: DESIGNER: Page: MACFAB CONCRETE BROCHURE 10/05/10 Jeanie McMahon9.3mm Wire Strand Nitral Seal Walling Mould Heating Pipes Side Formers Walling Bed Diagram and Specs

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The MACFAB Walling Bed has been manufactured to create versatile and affordable walling panels. Panels are robust and flexible enabling them to be used in a wide variety of constructions. They offer a superior storage and security solution. Our walling system can be erected in one day, in all weather conditions. The bed can be easily adapted with Walling Attachments to produce a wide range of panels. The standard panel range is 1000mm x 90mm, 1000mm x 140mm,1200mm x 90mm, 1200mm x 140mm, 1500mm x 90mm and 1500mm x 140mm. All attachments can be purchased from MACFAB. An impressive erection time...

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WALLING DRAWINGS : NON LOAD BEARING NON-LOAD BEARING PANEL NON-LOAD BEARING PANEL NON-LOAD BEARING PANEL

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WALLING DRAWINGS & LOAD TABLE 140 LOAD BEARING PANEL LOAD BEARING PANEL LOAD BEARING PANEL Maximum Wall Height Panel Thickness 140mm Span Between Columns Surcharged Grain Level Grain Sludges/ Slurries Surcharged Vegetables Level Soil/ Fertiliser LOAD TABLE Above load table shows the calculations for load bearing wall panels. Products shown from standard range. All calculations are for guideline purposes only.

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PRE-STRESSED TEE-BEAM BEDS PRODUCTS USED IN THE CONSTRUCTION OF : • Ground Floor • First Floor • Second Floors KEY Tee Beam PROJECT: DATE: DESIGNER: Page: Heating Pipes Tee-Beam Mould MACFAB CONCRETE BROCHURE 10/05/10 Jeanie McMahon TeeBeam Bed Diagram and Specs Vibrating Mounting Cross Section of Tee-Beam

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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