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BO BASIC & BO PLUS WINDING SYSTEMS

BO BASIC & BO PLUS WINDING SYSTEMS

BO BASIC & BO PLUS WINDING SYSTEMS

Product catalog summary
Overview
The document discusses the BO Basic and BO Plus winding systems by Macchi, designed for high-quality film winding. These systems are crucial for maintaining film quality during subsequent processing stages such as printing, lamination, and packaging.

BO Basic
The BO Basic is a peripheral tangential winder known for its simplicity, functionality, and reliability, offering a good quality/price ratio. It features horizontal sliding guides, pneumatic control, and AC ABB motors for speed and tension control. It can handle reels up to 950 mm in diameter and supports film thicknesses from 6 to 250 microns. The system is automated with a PLC and includes a Siemens touch screen interface.

Technical Characteristics of BO Basic
  • Working Widths: 1000 - 2400 mm
  • Film Thickness: 6-250 microns
  • Winding Speed: 4 to 110 m/min
  • Max. Reel Diameter: 950 mm
  • Shafts Diameter: 76/152 mm (3” – 6”)

BO Plus
The BO Plus is a multifunctional winding machine with capabilities for contact, axial with gap, and centre-peripheral axial winding. It is modular and can be configured for various applications, supporting film thicknesses from 6 to 250 microns and winding speeds up to 300 m/min. It features gearless motorization with SIEMENS AC-Syncro Torque motors and advanced film tension control.

Technical Characteristics of BO Plus
  • Working Widths: 1000 - 4000 mm
  • Film Thickness: 6-250 microns
  • Winding Speed: 4 to 300 m/min
  • Max. Reel Diameter: 1200 mm - 1500 mm (jumbo FFS)
  • Shaft Diameter: 76/152 mm (3” – 6”) - 250 mm (10”) on request

Key Features and Solutions
The BO Plus addresses common film winding issues such as air pockets, uneven edges, and telescoping effects. It includes features like film cooling cylinders, special separation calenders, oscillating knives, and shaft handling systems. The Easy Load system facilitates shaft handling, and additional automation options are available.

Conclusion
The BO Basic and BO Plus winders are designed to meet diverse film winding needs, offering high performance and adaptability. They incorporate advanced technology to ensure precise control and quality in film winding processes.
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Catalog excerpts

BO BASIC & BO PLUS WINDING SYSTEMS-1

BO BASIC & BO PLUS WINDING SYSTEMS WINDING CENTERS FOR HIGH QUALITY FILM

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BO BASIC & BO PLUS WINDING SYSTEMS-2

Ex truding film with excellent optical, mechanical and flatness characteristics, it is undoubtedly the most important step. However, even an excellent film, if wound incorrectly can seriously affect the subsequent stages of processing, printing, lamination and packaging. The winning product in the Macchi production range is the BO winding concept, a horizontal operation winding centre. Thanks to its great versatility, associated with high ease of use, the BO series of winders is nowadays considered to be one of the best performing on the world market. The BO winders are offered in two types of...

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BO BASIC & BO PLUS WINDING SYSTEMS-3

BO BASIC Designed on simple but extremely functional and reliable concepts, it provides an exceptional quality/price ratio when compared with winders with similar features. SIEMENS Torque motors are available as an option for winding speeds exceeding 110 meters per minute. Each BO Basic allows the realization of reels up to a maximum diameter of 950 mm. The peripheral winding is carried out using either 3” or 6” shafts, on a large rubber cylinder and winding pressure control is managed by a dual pneumo-hydraulic system. It is essentially a peripheral tangential winder (contact winding) featuring...

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BO BASIC & BO PLUS WINDING SYSTEMS-4

The BO Plus is a multifunctional winding machine, with contact, axial with gap and centre-peripheral axial (mixed) winding capabilities always with the exclusive Macchi automatic reel change system. The winder can be configured in different ways since it is constructed in modular groups, applicable even at a distance of time. The most complete configurations, equipped with automated movement systems for the shafts and the reels produced (by means of optional C modules,) is in reality a fully automatic winding centre. With several hundred machines in operation around the world, it is being used...

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BO BASIC & BO PLUS WINDING SYSTEMS-5

Basically, the winding starts in peripheral mode on a large diameter cylinder (normally rubber coated with grooves, but for certain applications it may be made with smooth rubber or with chromed, perforated steel, to allow the evacuation of the air). During the winding, the reel slides on horizontal guides, while its weight insists on the vertical axis, and not against the winding cylinder (hence the term weightless winding). The result is a simpler and more precise control of the contact pressure, thus avoiding excessive compaction of the reel, which can create problems during unwinding. The...

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BO BASIC & BO PLUS WINDING SYSTEMS-6

maintenance. One single memory card contains the parameters of each individual control • extremely reliable, easy to maintain pneumatic components • A PLC controls the various functions and change over cycles, thus allowing the selection of the different winding systems, of the automatic or step-by-step change cycles, of the diameter of the shaft (as well as its automatic preparation), and acts as serial communication interface with other computers to allow the exchange of information. On modern extrusion systems, particularly on co-extrusion systems, the characteristics of the films are often...

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BO BASIC & BO PLUS WINDING SYSTEMS-7

• very thick, gusseted films, in this case the thickness quadruples and during reel change wrinkles can appear (particularly when using winding shafts with 76 mm - 3” diameter) • the need to wind on very large extrusion lines, sometimes with winders exceeding 3000 mm in width; narrow or multiple reels with large diameters on 76 mm shafts, avoiding any shaft deflection. The problems above are well known to every film converter. BO PLUS is the ideal solution; a winder created with a great basic concept which, thanks to the experience gained over the years, has reached a high level of refinement.For...

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BO BASIC & BO PLUS WINDING SYSTEMS-8

BO PLUS face-to-face version Macchi S.p.A. - 21040 Venegono Inferiore (VA) Italy - via Papa Paolo VI, 5 - Tel. +39 0331 827.717 - Fax. +39 0331 827.750 [email protected] - www.macchi.it The content of this catalogue is for information only. The technical specifications and guaranteed production performances depend solely on contractual agreements. BO PLUS standard version

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.