*mydirectindustry

Brushless Motor A4

Product catalog summary

Overview: The document is a catalog from Mabuchi Motor America Corp. detailing their range of brushless DC motors, emphasizing their global presence and applications in various sectors such as material handling, personal mobility, and robotics.

Key Features and Solutions:

Built-in Microcontroller: Integrated control board and microcontroller simplify system design.
High-Precision Control: High-resolution resolver sensor ensures accurate positioning and stable operation.
Low-Cogging Design: Optimized magnetic circuits for smooth, low-vibration operation.
Space-Saving Design: Frameless hollow-bore structure allows internal cable routing.
High Efficiency: Energy-saving designs achieve up to 90% efficiency.

Applications: Suitable for material handling equipment, personal mobility devices, collaborative robots, and more.

Product Lineup:

Standard Type Motors: Models like ID-629ZB and ID-659ZB offer high output and responsiveness.
High-Precision Control Type Motors: Models such as IR-94BZA and MR-94BZA provide precise control.
Frameless Brushless DC Motors: Models like IA-A3BZA and IB-A3BZA offer design flexibility.

Specifications: Detailed specifications include nominal voltage, rated power, peak torque, and dimensions, with performance curves and drawings provided.

Certifications: Products comply with RoHS standards, with UL/CE compliance planned.

Planetary Gear Reduction Mechanism: Designed for high-torque output in mobility applications, supporting radial loads in AGVs and AMRs.

Specifications:

Geared Unit Type: Planetary gears with a 10:1 reduction ratio.
Sensor Type: Hall Sensor.
Nominal Voltage: 24 V.
Operating Voltage: 17-32 V.
Peak Output: 280 W (10 seconds max).
Peak Torque: 0.9 Nm (10 seconds max).
No-Load Speed: 4,330 r/min.
Rated Power: 200 W.
Rated Torque: 0.6 Nm.
Rated Speed: 3,200 r/min.
Dimensions: 60.0 mm × 60.0 mm × 44.5 mm.
Weight: 0.52 kg.
Dielectric Strength: AC 500 V for 1 minute.
Insulation Resistance: 10 MΩ (min.) at DC 500 V.
Water Resistance: IPX4.
Standards and Certifications: RoHS compliant.

Controllers: Compatible controllers like DS-34EC1-IS3XX and DS-34EC1-L13XX are specified, with details on page 28.

Performance and Design: Compact, lightweight, and powerful design with up to 90% energy conversion efficiency. Water-resistant (IPX4) for applications exposed to splashing water.

Additional Specifications: Variations in dimensions, weight, reduction ratios, and torque outputs, with some models featuring static brakes and wheels.

Applications: Suitable for material handling equipment, personal mobility devices, and mobile robots.

Specifications: Detailed specifications for various brushless DC motors and controllers, including sensor type, nominal voltage, operating voltage, peak output, peak torque, rated power, rated speed, dimensions, weight, and water resistance.

Procedures and Installation Notes: Installation requires customer-prepared housing components. Care is needed with rotor handling due to magnetic forces. Sensors must be selected based on control and drive method.

Performance and Applications: Designed for high precision control, energy efficiency, and environmental resistance. Suitable for material handling, personal mobility, and mobile robots.

Controllers: Designed to complement motors, offering low EMI, CAN communication, and compliance with CISPR32 Class B and EN55011 Class B standards.

Key Features: High energy conversion efficiency, precise control with resolver sensors, and excellent environmental resistance.

Specifications:

Nominal Voltage: 48 V.
Operating Voltage: 15-55 V.
Peak Output: 1,500 W (5 s max.).
Peak Torque: 5.0 Nm (5 s max.).
No-Load Speed: 5,900 r/min.
Rated Power: 650 W.
Rated Torque: 1.3 Nm.
Rated Speed: 5,000 r/min.
Stator Diameter: φ90.0 mm.
Rotor Bore Diameter: φ48.0 mm.
Stator Length: 39.65 mm.
Rotor Length: 22.9 mm.
Weight: 0.6 kg.
Dielectric Strength: AC 500 V 1 minute.
Insulation Resistance: 10 MΩ (min.) (DC 500 V).
Standards, Certifications, and Directives: CE, RoHS.

Installation Notes: Customer-prepared housing components required. Handle rotor carefully. Select sensors based on control and drive method. Refer to the instruction manual on the Mabuchi website.

Main Applications: Collaborative Robots, Material Handling Equipment.

Performance Curves: Graphs show the relationship between torque, speed, and current at 48 V.

Dimensional Drawing: Illustrates stator and rotor with specified dimensions.

Catalog excerpts

MABUCHI MOTOR CO., LTD. Life & Industry Product Business Unit 430 Matsuhidai, Matsudo City, Chiba 270-2280, Japan Tel: 81-47-710-1868 Mabuchi Motor Online Shop Other Sales Offices MABUCHI MOTOR AMERICA CORP. MABUCHI MOTOR MEXICO S.A. DE. C.V. MABUCHI MOTOR (EUROPE) GMBH 3001 West Big Beaver Road, Suite 328, Circuito Cerezos Oriente #105, Herriotstrasse 1, 60528 Frankfurt am Main, Parque Industrial San Francisco IV, San Francisco De Los Romo, AGS 20355 Mexico MABUCHI MOTOR (SHANGHAI) MABUCHI MOTOR (SHANGHAI) MANAGEMENT CO., LTD. SHENZHEN BRANCH No.18, Chunghwa Road, Hsinchu Industrial Room 1506-1510, Metro Plaza, No.555 Lou Shan Unit 1601, Excellence Times Plaza, No.4068, District, Hsinchu, 30352 Taiwan Guan Road, Changning District, Shanghai, Yitian Road, Futian District, Shenzhen City, Guangdong Province, 518017 China MABUCHI MOTOR DANANG LTD. MABUCHI MOTOR KOREA CO., LTD. MABUCHI MOTOR (THAILAND) CO., LTD. LotA2, No.3 street, Hoa Khanh Industrial Zone, 4345 Bhiraj Tower at BITEC, 24Fl., Unit 1201, Hoa Khanh Bac Ward, Lien Chieu District, Gasan Digital 1-Ro,Geumcheon-Gu, Seoul, Sukhumvit Road, South-Bangna Sub-district, Da Nang City, Vietnam Bangna District, Bangkok, 10260, Thailand MABUCHI MOTOR INDIA PVT. LTD. Paras Twin Towers, Tower A, Golf Course Road, Sector 54, Gurugram, Haryana, 122011, India Brushless Motor Oct. 2026 Catalog contents: 1st Edition 2026.10 Updated

Open the catalog to page 1

Reduced Engineering Hours Common Challenges Small Motors, Big Solutions. Mabuchi Motor has advanced its long-established design philosophy of compact, lightweight and high output with proprietary technology, achieving even greater ef f iciency in our brushless DC motors. Mabuchi Motor's Solution Reduce engineering hours before implementation Built-in microcontroller • Selecting an external driver and designing its mounting takes time, increasing the development workload required before implementation. An integrated mechatronic solution with a built-in control board and on-board microcontroller....

Open the catalog to page 2

i' Low Cogging Common Challenges Achieve stable operation • Speed fluctuation occurs in the low-speed range, so operation is unstable. • We want smooth operation without abrupt acceleration or deceleration. Stable speed control even in the low-speed range Continuous, high-accuracy detection of the rotation angle combined with feedback control suppresses speed fluctuation and delivers stable drive performance even in the low-speed range. Optimized acceleration/deceleration control further enables smooth operation without abrupt acceleration or deceleration. Achieve smooth motion • Vibration caused...

Open the catalog to page 3

Brushless Motor Lineup Note: The product operating temperature range is -10 °C to + 50 °C. Brushless DC Motor (High-Precision Control Type) Sensor Type: Resolver Sensor (equivalent to 15-bit angular resolution) Brushless DC Motor (Standard Type) Sensor Type: Hall Sensor These brushless DC motors are equipped with a resolver sensor equivalent to 15-bit angular resolution, enabling high-precision control from standstill through the low-speed range. They can be used in a wide range of applications, including various types of industrial equipment and personal mobility. Rated Power ♦Optional reduction...

Open the catalog to page 4

Brushless DC Motor (Built-in control board) ID-629ZB Mechatronic Integrated Type Brushless DC Motor (Built-in control board) Mechatronic Integrated Type W High Output and High Responsiveness Delivers high output and high responsiveness despite a compact 40 mm flange size A built-in control board with an on-board microcontroller saves space and meets a wide range of control needs Options such as reduction gears and static brakes are also available Delivers high output and high responsiveness despite a compact 40 mm flange size A built-in control board with an on-board microcontroller saves space...

Open the catalog to page 5

W Compact and High Output A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Energy conversion efficiency of up to 90% helps reduce the power consumption of customer products Can be used with confidence even in applications exposed to splashing water A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even in applications exposed to splashing water The planetary gear reduction mechanism is designed for high-torque output and enables...

Open the catalog to page 6

Open the catalog to page 7

High-Output Brushless DC Motor (with Hall Sensor / Geared Type) MS-94BZC Static Brake Reduction Gear Compatible Controller Recommended W Compact and High Output A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even in applications exposed to splashing water W Reduction Mechanism Optimized for Mobility Applications The planetary gear reduction mechanism is designed for high-torque output and enables the output shaft to directly support the radial loads generated during AGV and AMR load transport W...

Open the catalog to page 8

W Compact and High Output A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even in applications exposed to splashing water The planetary gear reduction mechanism is designed for high-torque output and enables the output shaft to directly support the radial loads generated during AGV and AMR load transport With planetary gears, reduction ratio 20 : 1 A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even...

Open the catalog to page 9

Brushless Motor A4

Brushless Motor A4

Catalog excerpts

All Mabuchi Motor (Europe) GmbH catalogs and technical brochures