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Stützwagen

Product catalog summary
Overview
The document provides an in-depth overview of MAAG Group's extrusion gear pumps, emphasizing their role in thermoplastic manufacturing and processing. It highlights the need for efficient, reliable components that can be customized for various applications.
Company Background
MAAG Group is a global leader in process technology solutions for industries such as polymer, chemical, petrochemical, pharmaceutical, and food. With over 1,100 employees worldwide, the company offers integrated systems through its diverse divisions.
Applications
  • Thermoplastics: Gear pumps enhance extrusion processes by precisely conveying product streams and applying die pressure, improving output and product quality.
  • Compounding & Masterbatch: Melt pumps provide necessary pressure for quality pellet manufacturing, with screen changers filtering contaminants.
  • Elastomers: Gear pumps handle highly viscous rubber, achieving high pressure and throughput at low shear rates, enhancing cost efficiency and product quality.
  • Recycling: Gear pumps like the x6 extrex accept high filler content and impurities, extending the lifetime of melt pumps.
Technology and Innovation
MAAG is a pioneer in gear pump systems, focusing on cutting-edge technology tailored to customer needs. The extrex6 gear pumps offer enhanced flexibility, maintenance, and performance.
Quality Assurance
Customer satisfaction is a priority, with resources dedicated to maintaining and enhancing system quality and performance.
Technical Specifications
The document details various gear pump models (extrex6 GU, EP, SP, MP) with specifications like throughput, pump size, inlet and outlet pressures, and application limits. Each model offers benefits such as increased pressure, wear resistance, and reduced energy consumption.
Accessories and Customization
MAAG provides accessories to enhance system performance, including adapter flanges, sensors, support carts, drive units, and control systems. Customization options are available to extend the service life of extrusion pumps.
Conclusion
MAAG Group's gear pumps and accessories are designed to optimize thermoplastic applications, offering high flexibility, efficiency, and quality. The document underscores the company's commitment to innovation and customer satisfaction.
Introduction
The document introduces MAAG's expertise in providing high-level modeling programs and solutions for torque, speed, and efficiency optimization. A new Twin Drive unit is highlighted for its economical and effective application in high abrasive, recycling, and Fluoro polymer processes.
Drive Units
MAAG offers Single and Dual Drive Units with specifications such as torque range (400 - 15000 Nm), power (0.37 - 75 kW), and energy class IE 3. The units are customizable with different certifications and voltage options.
Support Cart
The multifunctional support cart is designed for flexible installation and increased service friendliness. It can be adjusted in height and mounted in two directions, enhancing operational flexibility by 50%.
maax® 3S Automation System
This system is suitable for retrofitting gear pumps or screen changers in extrusion lines. It simplifies operation, control, and monitoring, offering benefits like quick control of extruder speeds, integrated temperature control, and remote access.
Technical Specifications
The maax® 3S system includes features like analog inputs/outputs, melt pressure and temperature measurements, configurable control loops, and interfaces like ProfiNet/Ethernet. It operates within a temperature range of 0 to +50°C.
Service and Support
MAAG Group provides comprehensive service and support worldwide, with service centers in multiple countries. They offer process analysis, spare parts, and consulting to optimize production and reduce costs.
Global Presence
MAAG maintains a global network with locations in Europe, Americas, and Asia-Pacific, ensuring prompt and reliable service to customers worldwide.
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Catalog excerpts

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PUMP & FILTRATION SYSTEMS > Extrusion Gear Pumps

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Customized Solutions Thermoplastic manufacturers and processors need efficient and reliable components that can adapt to a wide range of applications. At MAAG Group our team of extrusion experts has the combined know-how of tens of thousands of applications behind them to provide the right solution for your needs. From standard to special configurations we analyze and help you to provide the optimum solution to succeed in a competitive environment. We select the most suitable methods and processes for your application. You can test your innovative plastics and try out innovative ideas under practice-based...

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Applications for highly specific materials Thermoplastics Extrusion processes are used to convert thermoplastics into pipes, hoses, blown films, cable sheaths, aerated plastics, and profiles. Our gear pumps optimize the extrusion process since they convey the product stream precisely and apply the die pressure efficiently, thus relieving the extruder of pressure build-up. This increases the production plant‘s output, improves the end product quality thanks to the reduced temperature input and prolongs the extruder‘s service life. The damping effect of the gear pumps also mitigates or eliminates pulsations...

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Our promise to you Tec Technology MAAG is known worldwide as a pioneer and technology leader in the development and manufacturing of gear pump systems and solutions. MAAG has always focused on keeping its technology up-to-date and tailor it to meet the needs of individual customers. We promise to go beyond your expectations in this regard. Innovation The result of our values and aspiration for customer satisfaction made our extrex6 gear pumps come alive. We are confident that the new optimized design, materials used, opens new doors in the application ranges. We promise that this innovation takes...

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Die and extruder without gear pump Die and extruder with gear pump Pressure Temperature Our pump benefits ¡ Higher productivity The new x6 class design gear pump can increase the productivity of your system by up to 25%. ¡ Higher lifetime Up to 50% longer life of the x6 class design gear pump versus a comparable gear pump. This is extremely suitable for highly filled processes and recycling applications. ¡ Higher product quality The new x6 class design gear pump helps increase the quality of the final product by: ¡ Maintaining low temperatures in the extruder and reduce the temperature increase...

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Options ■ Defined tolerance classes ■ Wired heating cartridge fully attached to connector ■ Liquid heating with interconnection bores ■ Pressure/temperature sensor bores in body ■ Choice of materials for every application ■ Cooling feature for shaft seals ■ Special seal types Materials ■ Polyolefins ■ Polyesters ■ Polyamids ■ Polycarbonates ■ Styrene polymers ■ Expandable polystyrene ■ ABS/SAN ■ Fluor polymers ■ TPE ■ Other polymers upon request Accessories ■ Adapter flange ■ Sensors ■ Support Carts / Base frames ■ Drive units ■ Control Systems ■ Complete solutions

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The extrex 6 GU gear pump is a general use design that elevates your process to the next level. With the new x6 class design you have additional benefits compared to the classic gear pump designs. Throughput (kg/h) Pump size Inlet Pressure (bar) Differential Pressure (bar) Outlet Pressure (bar) Your Benefits - + 10 % more spec. vol. than GP - + 25 % more wear resistant - + 25 % larger sealing surface Application limits Viscosity: 30,000 Pas - - 12 % less energy consumption - - 40 % less temperature increase - - 90 % less pulsation Technical specifications Outlet pressure: 370 bar Housing, cover...

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The extrex6 EP gear pump is an intermediate pressure solution for applications requiring higher pressure, greater load bearing considerations for low lubricity products. With the new x6 class design you have additional benefits compared to the classic gear pump designs. Throughput (kg/h) Pump size Inlet Pressure (bar) Differential Pressure (bar) Outlet Pressure (bar) Application limits Viscosity: 30,000 Pas Technical specifications Housing, cover Gear shafts Bearings Shaft seals Pump heating Alloy steel Tool steel Tool steel Alloy steel Electric/fluid Your Benefits - + 28 % more pressure than...

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Super Pressure gear pump for thermoplastic applications The extrex6 SP gear pump is a high pressure gear pump for applications dictating high pressures and loads. With the new x6 class design you have additional benefits compared to the classic gear pump designs. Your Benefits - + 32 % more pressure than GP - + 26 % more spec. vol. than HP - + 25 % more wear resistance - + 25 % larger sealing surface Application limits Viscosity: 30,000 Pas - - 12 % less energy consumption - - 40 % less temperature increase - - 90 % less pulsation Technical specifications Outlet pressure: 520 bar Housing, cover...

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The extrex6 MP is a high pressure gear pump for the most demanding thermoplastic applications. With the new x6 class design you have additional benefits compared to the classic gear pump designs. Throughput (kg/h) Pump size Inlet Pressure (bar) Differential Pressure (bar) Outlet Pressure (bar) Application limits Viscosity: 30,000 Pas Technical specifications Housing, cover Gear shafts Bearings Shaft seals Pump heating Alloy steel Tool steel Tool steel Alloy steel Electric/fluid - + 10 % more spec. vol. than trudex - + 25 % more wear resistance - + 25 % larger sealing surface - - 12 % less energy...

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Accessories Perfect match Optimal performance can only be expected from systems which are truly designed to work together. Our gear pumps and filtration systems are complemented by an extensive range of additional equipment for maximum productivity and top product quality in thermoplastic applications. Customized All accessories are specially developed to get the most out of your production. Accessories tailored to your application extend the service life of your extrusion pump, this way process and operational safety of the entire compounding and extrusion line is lastingly improved. Simplifying...

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All Maag Germany GmbH catalogs and technical brochures

  1. hydrolub

    2  Pages

  2. CYCLO

    2  Pages

  3. Model SC

    2  Pages

  4. ECLN Model

    2  Pages

  5. TUMBLER

    2  Pages

  6. vacorex VX

    2  Pages

  7. PEARLO

    4  Pages

  8. FSC

    2  Pages

  9. BAOLI

    2  Pages

  10. extrex MP

    2  Pages

  11. JSG

    8  Pages

  12. Centro

    2  Pages

  13. Color Control

    2  Pages

  14. DURO

    2  Pages

  15. CSC

    2  Pages

  16. extrex GU

    2  Pages

  17. maax 3S

    2  Pages

  18. maax BF

    2  Pages

  19. CSC/BF-4F

    2  Pages

  20. polyrex PR

    2  Pages

  21. FSC OEM

    2  Pages

  22. DCS

    2  Pages

  23. M-USG

    8  Pages

  24. M-ASG

    4  Pages

  25. extrex EP

    2  Pages

  26. Batch Sampler

    2  Pages

  27. CSC-R

    2  Pages

  28. duplex

    16  Pages

  29. simplex

    16  Pages

  30. micronex

    16  Pages

  31. multinex

    2  Pages

  32. Die head SG

    4  Pages

  33. ColoREX

    2  Pages

  34. Color Dosing

    2  Pages

  35. DROPPO PFS

    4  Pages

  36. SPHERO PFS

    2  Pages

  37. extrex SP

    2  Pages

  38. PURO

    2  Pages

  39. extrex ER

    2  Pages

  40. HSC

    2  Pages

  41. CSC-C

    16  Pages

  42. extrex RV/RB

    2  Pages

  43. PRIMO PFS

    2  Pages

  44. viscorex VR

    2  Pages

  45. S3500 Series

    2  Pages

  46. Drive units

    2  Pages

  47. SE Air Knife

    2  Pages

  48. PRIMO S

    4  Pages

  49. flexinox

    2  Pages

  50. dosix

    2  Pages

  51. P-USG

    8  Pages

Archived catalogs

  1. PRIMO Plus

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.