PEARLO

PEARLO

PEARLO

Product catalog summary
Overview of PEARLO® Underwater Pelletizer
The PEARLO® underwater pelletizer is designed for processing a wide range of polymers and thermoplastics, offering high throughput rates of up to 36,000 kg/h. It is compatible with the PURO® process water system and eXso pellet dryer, producing mostly spherical pellets. This system is used in various applications, including raw material production, compounding, masterbatch manufacturing, and recycling.
Key Features and Benefits
  • Unique cutter hub design and optimized water flow ensure outstanding pellet quality.
  • Single-handed operation for quick and safe opening and closing of the cutting chamber.
  • Fast product changeover with minimal cleaning, assembly, and start-up time.
  • Long-lasting cutting tools due to advanced cutter hub and chamber designs.
  • Maintenance-free blade adjustment, either automated (EAC) or manual, for process stability.
Functioning of the PEARLO®
  1. The plastic melt is conveyed to the die plate via a hydraulic start-up valve.
  2. The melt is extruded into the cutting chamber, which is flooded with process water.
  3. The cutter head cuts the polymer into pellets, which are then conveyed to the dryer.
  4. In the dryer, pellets are separated from water and prepared for further processing.
  5. Process water is filtered, tempered, and returned to the cutting chamber.
Applications
PEARLO® pelletizers are suitable for producing raw materials, compounds, blends, masterbatches, and recyclates from various materials, including polyolefins, styrene polymers, acrylic resins, polyacetals, polycarbonates, polyesters, polyamides, thermoplastic elastomers, polyurethanes, hot-melt adhesives, rubber, natural and synthetic resins, and biopolymers.
Technical Data and Setup Options
  • PEARLO® is available in different sizes with rate windows ranging from 0 to 80,000 kg/hr.
  • Mounting options include floor-mounted, top-mounted on 3 or 4 pillars, or customized setups.
  • System components are designed for reliability, durability, and operator-friendliness, with options for ceiling or frame mounting based on specific requirements.
Die Plate and Cutter Hub Features
  • Die plates are optimized for each product with electric or liquid heating and a multi-zone heating concept.
  • Features include a silicone-free sealing method, quick-change removable center die plate, and online grinding tool for minimal downtime.
  • The cutter hub features a turbine-style plate design for flexible cutting and optimized product flow.
See more

Catalog excerpts

PEARLO-1

PEARLO® Underwater pelletizers for highly profitable throughput rates of up to 36,000 kg/h The PEARLO® underwater pelletizer has been designed to process a wide range of polymers and thermoplastics. PEARLO® works perfectly with our process water system PURO® and pellet dryer eXso and produces mostly spherical pellets. This efficient and flexible system is applied in the production of raw materials, compounds, masterbatches, engineering plastics, wood polymer composites, thermoplastics elastomers, hot-melt adhesives, gum base and in the field of recycling. We help our customers to achieve the maximum level of profitability with the know-how of an installed base of more than 7,000 pelletizers. Your benefits Outstanding pellet quality due to unique cutter hub design and optimized water flow within the cutting chamber Single-handed opening and closing of cutting chamber is quick, convenient and safe Fast product changeover -- cleaning, assembly and start-up are kept to a minimum Unrivalled long lifetime of the cutting tools supported by advanced designs of cutter hub and cutting chamber Maintenance-free automated (EAC) or manual blade adjustment for highest pr

 Open the catalog to page 1
PEARLO-2

PEARLO® Functioning and applications Functioning of the PEARLO® The plastic melt is conveyed in a process-controlled way to the die plate via the hydraulic start-up valve 01. In the heated die plate 02, the melt is channeled into holes arranged in a ring shape and extruded into the cutting chamber 03, which is flooded with process water. The cutter head with the clamped blades is guided to the die plate where the polymer is cut into pellets and then conveyed to the dryer 04 by the process water. In the dryer, the pellets are separated from the water and conveyed onward for subsequent processing...

 Open the catalog to page 2
PEARLO-3

PEARLO® Features Start-up valve for process reliability: Hydraulic activation guarantees quick and reliable start-up Heated and optimally designed flow channel Flexible connection to upstream components Simplified and controlled start-up of the underwater pelletizing system Die plates optimized for every product: Electric or liquid heating with multi-zone heating concept Thermally insulated die plate HeatFlux offers up to 70% savings in energy costs Silicone-free sealing method Operator-friendly, quick-change removable center die plate Narrow-width die face = wider operating window Die plate with...

 Open the catalog to page 3
PEARLO-4

PEARLO® Technical data and setup options PEARLO® setup options Our system components are highly reliable, durable, and operator friendly and have been designed to optimize your pelletizing process. In close cooperation with you, we will find the right solution to increase efficiency and meet all your process-related demands. PEARLO® Size Rate window [kg/hr] Mounting options floor Technical data Data and illustrations refer to the date of printing. Changes may be made without special notice. Products and processes of MAAG are protected by patents. PEARLO® is offered as a floor mounted and as a top-mounted...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.