JSG Automatic Dry Cut strand pelletizing system – compounding at the highest level The proven JSG strand pelletizing system solutions made by MAAG Group have been particularly designed to achieve highest throughput rates in plastics compounding. The JSG systems produce cylindrical pellets of perfect quality, ideally suitable for further processing. Variable system configurations allow for optimal matching with the processed material. Your benefits Utmost stable process due to automatic strand feed into the pelletizer upon start-up and during production Perfectly adaptable for a wide range of filled and unfilled polymers; extended process window Minimum residual moisture due to integrated drying section Low staff requirements due to automatic mode operation Very high machine availability thanks to wear-resistant cutting tools and minimal maintenance requirements Throughput rates of up to 9,000 kg/h with superb pellet quality and minimized product

JSG Automatic strand pelletizing system – compounding at the highest level Processes, machines and systems made by MAAG Group stand for cost-effectiveness, flexibility and reliability worldwide. With over seven decades of experience and an installed base of currently more than 15,000 pelletizing systems, the company helps its customers to achieve the maximum level of profitability. Range of applications JSG strand pelletizing systems are particularly suitable for the production of specialized or reinforced compounds with a variety of fillers based on: Polyoefins, e.g. PP, PE Styrene polymers, e.g....

JSG System components As your most competent system supplier of MAAG Group, MAAG Group provides high-performance solutions to meet your exact requirements. In close cooperation with you we find solutions to increase the efficiency of your pelletizing process – either with specific system components or with complete production lines. Die head Short cooling line: 800, 1500 or 2200 mm Space-saving compact design Quick and easy operator control High degree of process safety Safety devices Strand guide section Automatic system start-up Automatic take-up and transfer of broken strands Increased process...

JSG System components The heart of each JSG system is the strand pelletizer. Maag Group offers the PRIMOPlus line for medium throughput rates and the M-ASG line for higher throughput rates – each according to your specific requirements. PRIMOPlus and M-ASG strand pelletizers Strand draw-in speeds of up to 180 meter/min Automatic strand lacing, supported by air nozzles (patent no. DE 19931222) Driven upper steel feed roll Minimal effort required for cleaning and setting Adjustable pellet length Maximum availability due to quick-change die head replacement feature Cutting tools Extended lifetime...

Process water unit Continuous filtration of the return water through replaceable filter inserts Cooling via plate heat exchanger Water tank with refill level control as buffer for system start-up Separation of process water from central cooling water supply unit Classifier Contributes to constant high-level pellet quality Single-decker to screen out overlengths Double-decker to screen out fines and overlengths Very low vertical acceleration makes oversized particles slide smoothly on the deck surface Quick replacement of sieve insert PWA 20 A process water unit Transition zone of a JSG 600: strand...

JSG System components Spiral conveyor For drying and transporting the pellets Easy to clean Maintenance-free Machine controls All controls for the system components can be integrated into the controls of the pelletizer (air knife, classifier, spiral conveyor) Data exchange with higher-level control systems SPS design with process visualization Classifier with spiral conveyor for downstream processing JSG 400 with classifier and spiral conve

JSG Technical data Technical data: Pelletizer motor power (depending on material type, pellet weight, and pellet size): Line speed: No. of strands (at 3 mm pellet diameter): Strand pelletizer: Operating width: Length of strand guide section: Length of conveyor belt: PA 6, PA 6.6 + 15-50 % glass fiber or fillers: PE, PP + 15-50 % glass fiber or fillers: ABS/PC blend + 15-50 % glass fiber or fillers: PET, PBT + 15-50 % glass fiber or fillers: PPS + 15-50 % glass fiber or fillers: * At 3 mm of pellet length and 3 mm of pellet diameter; further product

Data and illustrations refer to the date of printing. Changes may be made without special notice. Products and processes of MAAG are protected by patents. Find the nearest MAAG Location