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M. K. Morse Industrial Band Saw Blades

M. K. Morse Industrial Band Saw Blades
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M. K. Morse Industrial Band Saw Blades

Product catalog summary
Company Overview
The M. K. Morse Company specializes in manufacturing high-quality saw blades and accessories, focusing on innovation and cost-efficiency. With over 45 years of experience, they control most manufacturing processes to ensure timely delivery and cost control, operating globally from their headquarters in Canton, Ohio.
Product Overview
The company offers a range of band saw blades, including carbide-tipped, bi-metal, and carbon blades, each designed for specific materials and applications such as carbon steels, stainless steels, and exotic alloys.
Carbide Tipped Blades
M-Factor by Morse® blades are designed for long life and fast cutting of abrasive and non-ferrous materials, suitable for aluminum castings and abrasive woods.
Bi-Metal Blades
Known for fatigue resistance, these blades are ideal for high production cutting of tool steels and nickel-based alloys. Models like Independence II® and EXS® are noted for durability and performance.
General Information
The document includes technical information on band saw tension gauge, blade break-in procedures, safety guidelines, and a comprehensive guide on blade terminology and problem-solving references.
Technical Information
Specifications for tooth set, pitch, and selection guides are detailed, along with blade speed and removal rate guides. A cut time calculator and chip condition reference guide are also included.
Guarantees and Services
M. K. Morse guarantees shipping dates and quality, offering trial blades and an online BladeWizard tool for selecting appropriate blades.
Blade Specifications and Features
Specifications for M42 and Matrix II blades include width, thickness, and teeth per inch. Key features include low cost-per-cut and high heat resistance, with M42 blades suited for difficult-to-machine tool steel and die blocks.
Bi-Metal and Carbon Blades
Bi-metal blades are designed for pallet dismantling, offering durability and low cost-per-cut. Quik Silver® carbon blades are suitable for wood and non-ferrous metals, offering resharpening for longer life.
Carbide Grit Blades
Ideal for cutting hard or abrasive materials like ceramics and cast iron, these blades provide superior wear resistance.
Blade Usage Information
Emphasizes proper blade tension and break-in procedures for optimal blade life and cutting results, with warnings about potential blade shattering under improper use.
Part Numbers and Warranty
The company uses a 10-digit numeric system for part numbers, with warranty against defects limited to repair or replacement. A "Guaranteed Trial Order" is available for bi-metal and carbon blades.
Anatomy and Specifications
Details on saw blade components and tooth set patterns are provided, with guidelines for selecting the right blade based on material type and size.
Blade Speed and Removal Rates
Recommended blade speeds and removal rates are detailed for various materials, aiding in optimizing cutting performance and blade life.
Cut Time Calculator and Problem Solving
Includes a chart for estimating cut times and a section on blade problem-solving, detailing common issues and solutions.
Application Usage Notes and Contact Information
Emphasizes experience in optimizing band saw usage and provides contact details for technical assistance and blade recommendations.
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Catalog excerpts

M. K. Morse Industrial Band Saw Blades-2

LTHE M. K. MORSE COMPANY M. K. Morse Company Overview 2 Band Saw Products Overview 3 Carbide Tipped Blades M-Factor by Morse® Carbide Tipped 4 ^ Bi-Metal Blades Independence® Wide Bands 5 Quik Silver® Pallet Dismantling Blades 11 Quik Silver® Carbon Blades Carbon General Purpose 12 Wood Production & General Purpose 13 Wood Mill & Resaw Blades 15 Tungsten Carbide Grit Blades Carbide Grit Continuous &Gulleted 16 General Information Band SawTension Gauge 17 Blade Break-In Procedure 17 Cutting Tool Safety 17 Band Saw Blade Part Number Chart 18 Guaranteed Trial Blade Offer 19 Technical Information...

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M. K. Morse Industrial Band Saw Blades-3

BAND PRODUCTS OVERVIEW This page provides a general overview of the types of M. K. Morse band saw blades best suited to different cutting applications. MORSE BI-METAL BAND SAW BLADE APPLICATION OVERVIEW Selection Based Upon Target Application CARBON STEELS STRUCTURAL STEELS ALUMINUM & LT. ALLOY STEELS ALLOY STEELS MOLD STEELS TOOL STEELS STAINLESS STEELS NICKEL BASE ALLOYS TITANIUM ALLOYS INCONEL, MONEL, WASPALLOY MATRIX M42 THE MORSE ACHIEVER MORSE CARBIDE TIPPED BAND SAW BLADE APPLICATIONS Selection Based Upon Target Application CARBON STEELS ALUMINUM & LT. ALLOY STEELS ALLOY STEELS MOLD STEELS...

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M. K. Morse Industrial Band Saw Blades-4

CARBIDE TIPPED BLADES M-Factor by Morse® EX (Exotics) Specially designed for alloy steel and stainless steel applications for exceptional long life. M-Factor by Morse – EX Exotics Width x Thickness Applications • Difficult alloy steels • All stainless steels • Inconel • Hastelloy USERS • Steel service centers • Forging operations • General manufacturing M-Factor by Morse® GP (General Purpose) Specially designed for alloy steel and stainless steel applications for exceptional long life. M-Factor by Morse – GP General Purpose Applications • Alloy steels • Stainless steels (lower grades) USERS •...

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M. K. Morse Industrial Band Saw Blades-5

BI-METAL BLADES Independence II® High Production Bi-Metal Blades Highly fatigue resistant to eliminate premature breakage. Excellent in solid tool steels and small to medium stainless & nickel based alloys. BLADE FEATURES • Special high speed steel tooth edges • Special alloy steel backer • Unique tooth geometry • Superior wear, heat and shock resistance • Fewer blade changes in a wide range of materials equals less downtime Width x Thickness Inches Applications • High production cutting • Solids of tool steel A2, D2, S7 • Small to medium solids of stainless (304, 316, 17-4) • Nickel based alloys...

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M. K. Morse Industrial Band Saw Blades-6

BI-METAL BLADES The Morse Achiever™ Production Bi-Metal Blades Consistently reliable with excellent durability in mild to difficult materials – layer & bundle cuts and large profiles & solids. Applications • Production cutting • Material range from carbon to stainless steel • Layer & bundle cuts: 1018, 4140, 4340 tool steels stainless steels Large profiles & solids carbon steels alloy tool steel stainless steel BLADE FEATURES • Best performance in a wide range of materials • M. K. Morse proprietary edge wire • M. K. Morse engineered spring steel backer - additional rigidity • Consistent reliability...

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M. K. Morse Industrial Band Saw Blades-7

BI-METAL BLADES Challenger™ Bi-Metal Structural Blades Long life and straight cuts in structural material cutting applications while reducing noise and vibration. Applications • Specially designed for structural applications BLADE FEATURES • Special tooth profile for cutting structural materials • Increased beam strength • Less noise and vibration • Less tooth strippage • Longer life in interrupted cuts • Straighter interrupted and bundle cuts Bundle cuts Interrupted cuts I-beams Low alloy steels Carbon steels A36 Challenger™ Blades

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M. K. Morse Industrial Band Saw Blades-8

BI-METAL BLADES M42 Production Bi-Metal Blades Durability for higher production speeds on difficult to machine solids and heavy walled structures Applications • Solids • Heavy walled structures • Carbon steels • Alloy steels • Some stainless steels • Medium to heavy production machines Variable Pitch - Positive Rake Width x Thickness Inches mm Variable 3/4 x .035 19 x .90 t t 1 x .035 27 x .90 t tt tt t 1-1/4 x .042 34 x 1.07 t tt tt t 1-1/2 x .050 41 x 1.27 t t tt tt 2 x .050 54 x 1.27 t t 2 x .063 54 x 1.60 t t t t Available with 6º rake angle Variable Pitch - 0˚ Rake Width x Thickness Inches...

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M. K. Morse Industrial Band Saw Blades-9

BI-METAL BLADES Matrix II General Purpose Bi-Metal Blades General purpose blades ideal for cutting materials with easy to moderate machinability. Matrix II bi-metal band saw blades offer good value in maintenance shops and small fabricating shops. Variable Pitch-Positive Rake • Interrupted cuts of: Pipe & tubing Angle & channel Variable Pitch - 0˚ Rake Variable 1/4 x .025 6.4 x .64 t 3/8 x .025 9.5 x .64 t 1/2 x .020 12.7 x .50 t t t 1/2 x .025 12.7 x .64 t t t t 1/2 x .035 12.7 x .90 t t 5/8 x .035 16 x .90 t t t 3/4 x .035 19 x .90 t t t 1 x .035 27 x .90 t t t t t 1-1/4 x .042 34 x 1.07 t...

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M. K. Morse Industrial Band Saw Blades-10

BI-METAL BLADES Bi-Metal Die Band Blades Applications • Tool & die shops • Die blocks • Tool steels • “D” grade steels • “Super” alloys • Inconel • Waspalloy • Hastelloy • Tough materials • Typically used on vertical machines Designed for cutting solids with very low machinability including the toughest machinable materials. Production cutting with less blade changes for tool and die shops. BLADE FEATURES • Low cost-per-cut • High heat and wear resistance • Available in Matrix II and M42 specifications • Wide selection of blade type and tooth sizes • Made with either straight pitch or variable...

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M. K. Morse Industrial Band Saw Blades-11

BI-METAL BLADES Quik Silver® Pallet Dismantling Blades Specially designed to withstand the rough service required on dismantling machines while cutting through pallet nails and staples. BLADE FEATURES • Low cost-per-cut • Rugged durability • Available in bi-metal Matrix II and M42 specifications as well as a special grade of carbon steel • Made with either straight pitch or variable pitch teeth Applications • All types of band saw pallet dismantling machines Lower cost blades are available in a special grade of carbon steel to enhance their durability in a variety of dismantling machines. Carbon...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.