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Prefilters for Gas Sample Probes Series SP® - SP2000/V20

Prefilters for Gas Sample Probes Series SP® - SP2000/V20

Prefilters for Gas Sample Probes Series SP® - SP2000/V20

Product catalog summary
Overview: The document provides detailed information on M&C TechGroup's prefilters for gas sample probes, specifically the Series SP®. These prefilters are designed for continuous gas sampling in processes with high dust loading.
Specifications:
  • Prefilters can handle dust loading up to 2 g/m3.
  • Sampling is effective after wet scrubbers up to 90°C (194°F) and at temperatures up to 1800°C (3272°F).
  • Available in various lengths and materials for different applications.
Special Features:
  • Prefilters have a large active surface ensuring long molding time and minimal pressure difference across the filter matrix.
  • Solid particles are deposited as a filter cake on the surface, enhancing the prefilter's efficiency.
  • Different versions are available with various connection types, including G 3/4” and flange connections.
Applications: Prefilters are used with M&C gas sample probes for processes with increased dust loading. They are selected based on process parameters such as gas compounds, dust loading, grain sizes, temperature, and pressure.
Technical Details:
  • Prefilters are made from materials like stainless steel, Hastelloy-C, PTFE, and ceramic, depending on the application.
  • They feature options for back purging and are available with protection plates to prevent abrasion.
  • Specific models are designed for high back purging efficiency and are equipped with volume displacers to reduce delay time in low flow conditions.
Options and Accessories:
  • Extension tubes and shape protection plates are available for various prefilter models.
  • Electrically heated adapter tubes are recommended for high-temperature applications.
  • Additional options include heated sampling tubes and automatic back purging systems.
Conclusion: M&C TechGroup's prefilters offer robust solutions for gas sampling in dusty environments, with customizable options to suit specific industrial needs.
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Catalog excerpts

Prefilters for Gas Sample Probes Series SP® - SP2000/V20-1

Prefilters for Gas Sample Probes Series SP® Version SP2000/V20.. with G 3/4"-connection, SP2000/V12 with flange connection, Version SP2000/20SS 150 with tube connection Prefilters for series SP® Special Features ■ For dust loading up to 2 g/m3 ■ Point selective sampling ■ Sampling after wet scrubber up to 90 °C (194 °F) ■ Sampling temperature up to max. 1800 °C (3272 °F) ■ Different lengths ■ Great variety of materials ■ Easy mounting Application The M&C-prefi Iters are used together with M&C gas sample probes series SP® for continuous gas sampling in processes with increased dust loading. Description The large active surface of the M&C prefilter guaranties a long moulding time. Even in case the flow rate of the sample gas is increased, there is only a small difference pressure on the filter matrix between clean gas and crude gas side. Therefore, the solid particles do not get into the filter's pore structure. They are deposited as filter cake on the filter's surface and cause a prolonged moulding time in its property as prefilter. The M&C-prefilters SP2000 / V20.. /V12.. /20SS are selected according to the specific application. The basis for selection are the process parameters, i.e. the gas compounds, dust loading, grain sizes, water vapure saturation, temperature, pressure and gas velocity. The M&C prefilters /V20.. are equipped with a welded thread connector for mountage into the mounting flange of the M&C gas sample probe. For an optimal sampling position in the process, the prefilters /V20.. can be mounted to the sample probe via an extension tube /Vm... In case of a high velocity of the process gas, shape protection plates /AB.. are used in order to protect the prefilters /V20.. against abrasion. The prefilters /V12-... have got a mounting flange adapter of stainless steel, executed with 4 threaded bolts for easy mounting. The prefilter versions /V12-.. /SS, /V12-.. /IC are equipped with a welded protection tube of stainless steel or Incoloy on the mounting flange adaptor. The feeding of process gas is made via the three longitudinal slots distributed on 180° tube periphery. The special double-ply construction of the prefilter /V12-1, /V12-3 is granting a particularly high back purging efficiency. Depending on fabrication, the prefilters /V20.., /V12.. are partially made of different material combinations. See table. For reduction of the delay time in case of a small sample gas flow, prefilters with volume displacer have to be used. The M&C tube prefilter /V20-T of PTFE cloth with interweaved metal filaments for reduction of the surface resistance (in order to avoid frictional electricity) disposes over an excellent back purging quality. It is used for example in case of gas sampling out of coal bunkers with a high content of superfine dust. The prefilter /20SS 150 is used for direct mounting on the M&C sample tubes SP2000/ SS. It is supplied with a shape protection plate and a tube fitting with double cutting ring. If there are problems eg. in case the depth for assembling is too small or the flow velocity is too high, or the dust content or the temperature are too high, then the electrical heated adapter tube /AR should be used. It is equipped with a flange connection at both sides and is to be mounted on the plant's connection flange. Technical specifications and illustrations are without M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany obligation, subject to modifications. 09.16 - 1.00.00 [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102

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Prefilters for Gas Sample Probes Series SP® - SP2000/V20-2

Dimensions Extension tube SP2000/Vm... Prefilter SP2000/V20 -0-1-2-3-4-5-6 with welded thread connection L1 Prefilter SP2000/V12... with mounting flange adaptor Shape protection plate SP2000/AB.. L1 Vorfilter SP2000/V20 -0-1-2-3-4-5-6 mit angeschweißtem Gewindeanschluss L1 L1 Tube prefilter SP2000/V20-T including support tube with thread connection L1 Heated adaptor tube SP2000-H/AR L1 C Prefilter SP2000/20SS 150 with tube fitting and shape protection plate Material Filter / Connection stainl. steel 316/316Ti stainl. steel 316/316Ti stainl. steel 316/316Ti Hastelloy-C Hastelloy-C PTFE / stainl....

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Prefilters for Gas Sample Probes Series SP® - SP2000/V20-3

Options Type Heated sampling tubes SP30, SP35 in case of decrease under dew point on process side, see data sheet 2.15. Automatic back purging, other materials or executions on request. Further technical information see sample probes SP 210/2100/2000. * Others on request Technical specifications and illustrations are without obligation, subject to modifications. 09.16 - 1.00.00 M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany [email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-

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All M&C TechGroup Germany GmbH catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.