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Cooling System Section

Cooling System Section
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Cooling System Section

Product catalog summary
Overview: Lytron specializes in designing and manufacturing custom and standard cooling systems, including chillers and liquid-to-liquid cooling systems, for applications such as semiconductor equipment, medical devices, and industrial lasers. Outsourcing to Lytron ensures quality, accelerates design processes, and simplifies production.
Custom Cooling Systems: Lytron offers custom chillers with capabilities including process temperatures from -85°C to 200°C, cooling capacities up to 300 kW, and temperature stability of ±0.1°C. These systems are designed for manufacturability and serviceability, ensuring high quality and reliability.
Recirculating Chillers: These chillers provide precise temperature control and cooling below ambient temperatures, customizable with various pumps, controllers, and safety features. They are used in semiconductor and medical equipment.
Liquid-to-Liquid Cooling Systems (LCS): Ideal for high heat loads with available chilled facility water, LCSs offer precise temperature control and energy efficiency, used in industries like printing and medical imaging.
Liquid-to-Air Cooling Systems (MCS): MCSs provide cost-effective cooling for applications not requiring tight temperature control or cooling below ambient temperatures, suitable for medical and analytical equipment.
Service and Support: Lytron provides worldwide service and support, including installation, commissioning, maintenance, and training programs, with service centers in the USA and 18 other countries.
Standard Cooling Systems: Lytron offers compressor-based chillers, liquid-to-liquid systems, and ambient cooling systems, each modifiable to meet specific needs.
Specifications: The Kodiak series offers cooling capacities from 825 W to 11,000 W, with temperature stability of ±0.1°C. Fluid connections range from 1/2" to 3/4" FNPT, and reservoir capacities from 1 to 6 gallons. Systems operate within a coolant temperature range of 40°F to 95°F and ambient temperatures of 50°F to 95°F, with electrical configurations for 115V, 230V, and 460V.
Performance Graphs: Graphs illustrate cooling capacity versus output temperature for different models and ambient conditions, along with pump performance data showing fluid pressure against water flow rate.
Part Number Configuration: Users can configure their cooling system by selecting a model number, electrical configuration, and pump type, with additional customization options available.
Recommendations: The document suggests using Lytron's product selector tool for optimal chiller selection and highlights the benefits of liquid-to-liquid cooling systems.
Key Features of LCS Systems: The LCS20 and LCS50 models offer cooling capacities of 20 kW and 150 kW, respectively, with tight temperature control and high reliability features.
Modular Cooling Systems (MCS): MCSs are efficient alternatives to refrigerated chillers for applications not requiring precise temperature control below ambient levels, integrating a heat exchanger, fan, pump, and tank within a durable chassis.
Specifications: MCS systems are available in models with cooling capacities from 1300 W to 3500 W, compatible with various coolants, and certified to UL 61010A-1 and CE standards.
Controller Options: Several controller packages are available for LCS models, offering features like digital displays and connectivity options.
Customization and Options: Customers can select from a range of pumps, electrical configurations, and additional options, with guidance provided for selecting the appropriate system configuration.
Selection Guidelines: Detailed instructions are provided for selecting a cooling system based on heat load, temperature requirements, and flow rate, with examples demonstrating the selection process.
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Catalog excerpts

Cooling System Section-1

Contents: Custom cooling systems . . . . . . . . . . . . . . . . . 8 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Standard cooling systems . . . . . . . . . . . . . . . 13 Kodiak® recirculating chillers. . . . . . . . . . . . . 14 LCS™ liquid-to-liquid cooling systems . . . . . . 20 MCS™ modular cooling systems . . . . . . . . . . 24 Selecting a cooling system . . . . . . . . . . . . . . 27 Outsourcing your cooling loop to a company that builds thousands of cooling systems per year guarantees a quality product and enables you to focus your engineering efforts on your own area of expertise. Turnkey systems also accelerate the design process, reduce inventory levels, and simplify production. End users prefer integrated systems because they are easy to install and simple to operate. Our three types of cooling systems can be tailored to your precise requirements with a range of standard options or completely custom designed. Lytron’s cooling systems are used in a variety of applications including semiconductor equipment, diagnostic equipment, medical and industrial lasers, analytical instruments, oncology machines, data centers, electron microscopes, printing equipment, plasma etch systems, and solder reflow ovens.

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Cooling System Section-2

Custom Cooling Systems Custom Cooling Systems Custom Chillers and Cooling Systems for Maximum Uptime Lytron specializes in the design and manufacture of custom chillers, liquid-to-liquid cooling systems, and liquid-to-air cooling systems for semiconductor equipment, medical equipment, lasers, wind turbines, trains, and other mission critical applications. We’re able to meet your most challenging thermal and mechanical specifications. Our systems engineering team works with our cooling system and heat exchanger technologies to arrive at the optimum solution for your application. We can custom...

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Cooling System Section-3

Cooling Systems Custom Recirculating Chillers Custom Cooling Systems Recirculating chillers can provide precise temperature control and cooling below ambient temperature. They can be designed as stand-alone systems or designed for integration within a larger system. With extensive experience designing chillers for front-end and back-end semiconductor equipment, medical equipment, lasers, and more, Lytron can meet all of your chiller requirements. Recirculating chiller compatible with dielectric fluid features a custom turbine pump to support high supply pressure applications, 15-pin interlock,...

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Cooling System Section-4

Custom Cooling Systems Custom Cooling Systems Liquid-to-Liquid Cooling Systems When a large amount of heat needs to be removed and chilled facility water is available, a Liquid-to-Liquid Cooling System (LCS) may be the solution. An LCS, also known as a water-to-water heat exchanger, can reduce energy consumption and save a significant amount of money over air cooling. LCSs offer precise temperature control of process water (±0.5°C) and transfer the waste heat to facility water. Skinless, 25kW LCS pump stand designed to cool four independent heat sources and be integrated into larger equipment...

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Cooling System Section-5

Cooling Systems Custom Liquid-to-Air Cooling Systems Built-to-specification MCS for a medical equipment application, with two standard Lytron heat exchangers and a stainless steel centrifugal pump Custom Cooling Systems A liquid-to-air cooling system, also known as an ambient cooling system or Modular Cooling System (MCS), provides cost-effective cooling for applications that don’t require a recirculating chiller, tight temperature control, or cooling below ambient temperature. An MCS consists of a heat exchanger, a fan, a pump, a reservoir, and a controller. MCSs can be customized in numerous...

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Cooling System Section-6

Custom Cooling Systems Custom Cooling Systems Worldwide Service and Support Lytron understands how important it is to ensure that your chiller or cooling system maintains the absolute maximum up time, which is why our systems are backed by outstanding service and support. We recognize that most custom systems are integrated into equipment that may end up anywhere in the world, so we offer support when and where you need it: a worldwide network of service centers for installation support, commissioning, service, and maintenance, and access to in-house service technicians 24 hours per day, 7 days...

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Cooling System Section-7

Standard Cooling Systems Technology Overview Lytron offers three types of cooling systems— compressor-based chillers, liquid-to-liquid cooling systems, and ambient cooling systems. Each unit can be modified with a wide range of options, and, for OEM volumes, we will design and manufacture unique features on standard systems or totally custom systems. Our standard cooling system technologies include: Recirculating Chillers (Kodiak®) Cooling capacities up to 11 kW (150 kW for custom) Liquid-to-Liquid Cooling Systems (LCS™) Cooling capacities up to 150 kW (300 kW for custom) Liquid-to-liquid cooling...

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Cooling System Section-8

Kodiak® Recirculating Chillers Cooling capacities up to 11 kW Emergency Off (EMO) button (optional) Standard Cooling Systems Easy-access fill port Large, easy-to-read, controller display Process temperatures from -10°C to 35°C Reservoir-level indicator Heavy-duty casters (two locking) Kodiak compressor-based recirculating chillers are the ideal solution when you need precise temperature control or cooling below ambient temperature. Kodiak chillers offer outstanding performance and high reliability as well as quiet operation and ease-of-use. • Precise temperature control: Our custom PID controller...

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Cooling System Section-9

Recirculating Chillers Kodiak Cooling capacities up to 11 kW RC006 – RC045 Large alphanumeric display with temperature in °C or °F Over temperature Cooling on/off indicator Four standard alarm LEDs with audible alarm to protect system Digital temperature and pressure display Alarm mute Large, easy to use coolant temperature arrows Long life stainless steel centrifugal pump – standard Pump options available for your specific application Split-chassis, modular design for easy customization Flow switch protects pump from cavitation Standard Cooling Systems °C/°F toggle Pressure display Compressor...

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