Catalog Industrial

Catalog Industrial
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Catalog Industrial

Product catalog summary
Overview: The document provides detailed specifications and descriptions of various high-tonnage hydraulic cylinders manufactured by LUKAS, designed for heavy lifting applications such as bridge construction and positioning heavy machinery. It categorizes the cylinders into single-acting, double-acting, and lock nut cylinders, each with specific features and benefits.
Single-Acting High-Tonnage Cylinders: These robust and economical cylinders are designed to lift heavy loads safely, featuring standard screw couplers, scraper rings, optional quick couplers, and strokes up to 300 mm with loads up to 1100 tonnes. They are made from hardened, high-strength special steel with hard chrome-plated pistons to prevent corrosion.
Double-Acting High-Tonnage Cylinders: Similar to single-acting cylinders but offering additional power, these cylinders feature standard screw couplers, scraper rings, and optional quick couplers. They are designed for fast, easy retraction without load and are available with tilting saddles for various series.
Lock Nut Cylinders: These cylinders combine high-tonnage lifting capabilities with a mechanical locking mechanism to prevent load lowering, suitable for supporting heavy structures for extended periods. Features include laminated-fabric guide strips, mechanical locking, and corrosion-resistant surfaces.
Spreading Wedges: Designed for initial lifting in confined spaces, these wedges have a slim design for easy placement under heavy loads, featuring spring return and compatibility with LUKAS hand pumps.
Type HZ Hydraulic Cylinders: Double-acting cylinders suitable for continuous operation in industrial applications, operating at 450 bar. They feature high buckling strength, sturdy guides, and hard chrome plating for durability.
Conclusion: LUKAS offers a comprehensive range of hydraulic cylinders tailored to specific needs, providing robust, efficient, and reliable solutions for industrial and construction environments.
Overview of Type HZ Hydraulic Cylinders: These double-acting cylinders offer six different attachment methods, an area ratio of 2:1, and operate up to 450 bar. They are compatible with mineral oil as per DIN 51524 standards, with a fluid temperature range of -20°C to +100°C.
Specifications and Parameters: The cylinders come in various models with different piston and rod diameters, allowing customization based on specific needs. Pressing forces range from 56 kN to 3619 kN and pulling forces from 28 kN to 1908 kN.
Dimensions and Weights: Detailed dimensions for each cylinder type are provided, with weight varying depending on the model and attachment method.
Cylinder Accessories: Accessories include pivot lugs, venting holes, handles, prism saddles, tilting saddles, extensions, piston saddles, and base plates, enhancing functionality and adaptability.
Hand Pumps: LUKAS hand pumps are lightweight, ergonomic, and precise, available in models such as ZPH and LH, suitable for both single-acting and double-acting cylinders.
Overview: The document provides detailed specifications and descriptions of various hydraulic pump systems, including hand pumps, air-hydraulic pumps, and motor pumps, focusing on their applications for single-acting and double-acting cylinders.
Hand Pumps: Available in models such as ZPH and LH series, designed for reliability and maintenance-free operation, with features like automatic switching between high and low pressure.
Air-Hydraulic Pumps: Designed for ergonomic and labor-saving operation, suitable for frequent use in workshops, with precise operation and a pressure limiting valve to prevent overload.
Motor Pumps: Provide high performance with low noise levels, suitable for both indoor and outdoor use, featuring a high-pressure flow rate that remains constant up to maximum pressure.
Technical Specifications: Detailed tables provide specifications such as oil capacity, switch-over pressure, delivery rates, and weight for each pump model.
Conclusion: The document serves as a comprehensive guide for selecting and utilizing hydraulic pump systems, emphasizing their versatility, efficiency, and ease of use in various industrial applications.
Overview: The document provides detailed specifications and descriptions of LUKAS hydraulic power units, pumps, and accessories, including information on modular systems, motor variants, solenoid valves, and various connectors and couplers designed for high-pressure applications.
Specifications: Lists various models of hydraulic power units with specifications including pressure ratings, motor power, and electrical requirements.
Procedures: Describes the operation of modular motor pump systems, including the use of remote controls and solenoid valves for controlling hydraulic cylinders.
Standards and Recommendations: Emphasizes the importance of using high-quality hoses and connectors to ensure safety and reliability.
Accessories: Lists various accessories, including pressure gauges, distributor valves, and high-pressure hoses.
Key Features: LUKAS hydraulic systems offer modularity, allowing customization based on user needs, designed for high performance and safety.
Applications: Highlights the use of LUKAS products in various applications, including test laboratories and hydraulic assembly.
Overview: LUKAS Hydraulik GmbH specializes in manufacturing hydraulic tools with a strong technical orientation and innovative strength, emphasizing customer focus and high quality.
Customer Benefits: LUKAS sells its products directly, ensuring a better understanding of customer needs and providing tailored solutions.
Product Features: Known for light-alloy cylinders with long service life and low maintenance.
Online Resources: The LUKAS website offers comprehensive information, technical data, and a cylinder-finder tool to help customers select the right product.
Complementary Products: Vetter GmbH provides complementary industrial products such as pneumatic pipe sealing bags.
Contact Information: LUKAS Hydraulik GmbH is located in Erlangen, Germany, and can be contacted for further assistance and advice.
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Catalog excerpts

Catalog Industrial-1

Industrial applications catalogue Überlegenheit im Einsatz Let us know – we will be pleased to advise you. Industrial centre Service Fon: Fon: +49 9131 698-361 +49 9131 698-348 LUKAS Hydraulik GmbH Weinstraße 39 Fon: +49 9131 698-0 A Unit of IDEX Corporation 91058 Erlangen Fax: +49 9131 698-394 Germany E-Mail: [email protected] © Copyright I 10/2012 I LUKAS Hydraulik GmbH I Subject to errors and revision www.lukas.com LUKAS I Germany´s nest hydraulics. What do you want to move? Valuable assistants for the industry Lifting cylinders Special cylinders Hand pumps Hydraulic power units High-pressure range

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Catalog Industrial-2

High-quality hydraulic tools for industrial applications: LUKAS has developed and produced them in Germany since 1948. Wherever you need to move heavy loads, with our products you have a strong partner at your side. Convince yourself of the advantages only LUKAS offers you. Light-alloy cylinders p. 14 Hollow piston cylinders p. 22 Telescopic cylinders p. 24 Stainless steel cylinders p. 28 Steel cylinders p. 30 Hollow piston steel cylinders p. 34 Special cylinders p. 38 Cylinder accessories p. 58 p. 64 Pump accessories High-pressure range p. 90 High-pressure range accessories 2 p. 82 p. 94 The...

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Catalog Industrial-3

Only LUKAS offers a complete system for an operating pressure of 500 bar. Why? Because your safety is on our minds! Quick stop system Quick couplers To all cylinders of the 500-bar series, you can attach When things need to go fast, safety often comes It has always been true that a LUKAS works longer special hoses with a quick stop system that prevents up short. But not with us! That’s why our 500-bar and more reliably than others. uncontrolled lowering of the load. That sounds series has a unique quick coupler that makes it easy perfectly normal – but on the market it isn‘t. for you to attach...

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Catalog Industrial-4

Hydraulic tools from LUKAS are valuable helpers in many sectors. Whenever heavy loads need to be moved, that is when LUKAS comes into its own. Machinery Energy generation wide variety of LUKAS cylinders are also used in construction Lifting a bridge to replace its expansion bearings is with machinery, and maintenance of wind power stations, for no problem for your strong helpers from LUKAS. including robots, (straightening) presses and example to provide support when adjusting And neither is providing the needed stability for other machines – or any time heavy loads need turbines. construction...

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Catalog Industrial-5

Lift For our cylinders, lifting and supporting heavy loads is the “core competence”. With maximum lifting capacities between 5 and 1100 tonnes, nothing is too heavy for your strong partners. Push Shift Press Pull Our cylinders are equally reliable at securing or Moving big loads horizontally is another classic LUKAS has been indispensable in German Besides pushing and lifting, pulling is another pos- pushing loads, for example, in materials testing scenario for LUKAS cylinders. They prove their shops and factories for decades, where our sibility, such as with a pulling cylinder that pulls or...

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Catalog Industrial-6

How do I assemble a system? To use... 1. Operating pressure and to create pressure... 2. Oil volume LUKAS hand or motor pumps generate the oil A cylinder's oil volume is calculated from the fac- pressure needed to extend cylinders. This oil tors piston area x stroke. The usable oil quantity pressure may not exceed the maximum permit- available in the tank should be at least 20% higher ted operating pressure of the cylinders, connec- than the oil volume of the cylinder being used. a single-acting cylinder 1 hose plus 1 coupling (quick coupler or screw coupler) a motor pump or hand pump several...

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Catalog Industrial-7

Lifting cylinders for loads from 5 to 1,100 tonnes Light-alloy cylinders p. 14 single-acting p. 16 double-acting p. 20 Telescopic cylinders p. 24 single-acting p. 26 double-acting p. 27 Steel cylinders Hollow piston steel cylinders single-acting p. 30 double-acting p. 32 12 Hollow piston cylinders single-acting p. 22 double-acting p. 23 single-acting p. 34 double-acting p. 36 Stainless steel cylinders p. 28 Cylinder accessories p. 58 13

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Catalog Industrial-8

Cylinders with superior light-alloy Design At LUKAS, you get a unique and comprehensive range of high-performance light-alloy cylinders. They are corrosion-protected and easier to transport and handle. Lifting cylinders Light-alloy cylinders Thanks to their low weight and uncompromising quality, LUKAS light-alloy cylinders are the right helpers if you need to move loads on construction sites or in workshops reliably, precisely and safely. Single- and double-acting versions You can get these high-performance lightalloy cylinders in both single-acting and double-acting versions. Benets Facts +...

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Catalog Industrial-12

Double-acting hollow-piston cylinders Lifting cylinders Lifting cylinders Single-acting hollow-piston cylinders with spring return Light alloy allrounder for lifting, pulling or tensioning LUKAS hollow-piston cylinders are used to lift loads – and to pull xed elements from rods, push in bearings or tension steel cables. They are particularly light (up to 40% lighter than comparable steel cylinders), making them much easier to use in all positions. LUKAS light-alloy hollow-piston cylinders are used to lift loads, pull fixed elements from rods, push in bearings or tension steel cables. They are...

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Catalog Industrial-13

Optimum comibination of height and stroke LUKAS telescopic cylinders combine low weight with an optimum ratio of retracted height to maximum stroke. These compact partners have two or even three pistons and can lift loads by up to 450 mm in a single movement. Benets Facts + With quick-release coupler for connection + Piston retraction under load (single-acting) to the safe quick stop system + Scraper ring for reduced wear + Hydraulic retraction (double-acting) + Full-load stroke limit Lifting cylinders Telescopic cylinders + Optional stacking sets increase the + Light construction for low weight...

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Catalog Industrial-14

Lifting cylinders Double-acting telescopic cylinders Lifting cylinders Single-acting telescopic cylinders (m m ei ) gh t( kg g g tin 40 25 492 90 95 95 15 M 18x1.5 75 14.4 HP 10/ T 280R 84072/ 4670 N 614 284 98 278 215 122.7 56.8 19.7 1.4 200 170 98 110 75 40 25 492 90 95 95 15 52 M 18x1.5 75 14.4 HP 25/ 84072/ T 185E 1580 N 614 284 – 184 215 122.7 56.8 – 1.65 200 170 98 110 75 – 25 399 95 90 – 15 M 18x1.5 75 14 HP 25/ T 185R 84072/ 1570 N 614 284 – 184 215 122.7 56.8 – 1.3 200 170 98 110 75 – 25 399 95 90 – 15 52 M 18x1.5 75 14 HP 25/ 84072/ T 450E 3780 N 614 284 – 450 380 122.7 50.3 – 3.85...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.