ABOUT US Since 1856, Lucchini RS Group has been a leader in the design and production of rolling stock, castings and forgings for all industrial sectors. The strengths of the Group are: the integrated production facilities, from the production of steel to the assembly of finished products, the competence and know-how of people, and an organisation, wholly focused on customers and markets. OUR VISION The global and reliable Partner for the sustainable progress of mobility and industry. Passion, talent and creativity for advanced Customer-orientated solutions. For the Railway Sector, the Group...
Open the catalog to page 2SERVING GLOBALLY ITALY Steel mill and hot works Production site UNITED KINGDOM Commercial branch office Wheelset maintenance center Gearbox maintenance center Bogie maintenance center SOUTH AFRICA
Open the catalog to page 3IRONCLAD SUPPLY RESILIENCE The Lucchini RS Group integrated production facilities guarantee full product traceability, OTD adherence, production flexibility, shorter lead times and buffer stock availability. As a global player with 14 companies, the Lucchini RS Group boasts service centers worldwide, offering on-site support. Steel making Forging & Heat Treatment Machining & Assembly Available Glocally Design, Metallurgy, R&D & Testing
Open the catalog to page 4WHEELS THAT KEEP THE WORLD ON TRACK WHEELS Railway wheels are made of prime quality steel heat-treated for an optimised service performance, designed for all applications with a diameter range from 300 mm up to 1500 mm and an axle load up to 45 t. Railway axles are designed, forged and heat-treated to withstand the most severe service and environmental conditions. Safe, reliable & light wheelset solutions are designed to reduce unsprung masses and optimise TLCC. All types of tyres are produced to meet each customer’s requirements.
Open the catalog to page 5WHERE WE MAKE A DIFFERENCE ADVANCED AND CUSTOMER-ORIENTATED SOLUTIONS FOR EVERY APPLICATION HIGH SPEED LIGHT RAIL & METRO ON-TRACK MACHINES
Open the catalog to page 6Our Smartset® Diagnostic solutions allow OEMs and train operators to identify the suitable NDT inspection intervals based on the unique characteristics of the service condition, bringing down maintenance stoppages.
Open the catalog to page 7Smartset® has become the new standard for CBM of wheelset axles. By measuring rolling stock in operation and analyzing the state of stresses ofthe wheelsets, it helps to optimize maintenance periods on the base of the realusage level with remarkable accuracy. A single Smartset® system installed on one single wheelset is able to doublethe NDT inspection intervals of the entire fleet, allowing our partners to cutunnecessary stoppages. Reduce maintenance cost: Cutting maintenance costs even more than 50% depending on the vehicle. Boost ROI: Eliminating unnecessary train stops and increasing fleet...
Open the catalog to page 8We provide a complete range of proprietary steel grades with specific features, improving wheel performance and properties.
Open the catalog to page 9LUCCHINIrs UPLOS® Improvement within current standards Freight Wagons, Mass Transit, Light Rail Vehicles Metro, Locomotives REFERENCE STANDARDS Severe environmental and loading conditions High Speed Heavy Haul REFERENCE STANDARDS EN, BS, High Speed in China ARCTICLOS SAND LOS® HYPERLOS® Applications for Nordic and freezing environments High Speed Heavy Haul REFERENCE STANDARDS Applications for desert environments High Speed Heavy Haul REFERENCE STANDARDS Application with tread-braked wheels High Speed Freight Wagons REFERENCE STANDARDS LOOK BEYOND
Open the catalog to page 10FORGING VALUES IN SAFETY Our goal is to assist clients with services, solutions, and processes that enhance safety across the entire product lifecycle.
Open the catalog to page 11Anti-impact shell for axles, protected by conventional anti-corrosion coating. The shell can be easily removed and remounted during periodical axle NDT inspection. The process is applied to the axles after the final machining and introduces high compressive stresses (-300 to -500 MPa) in the axle surface and subsurface area. This process almost completely limits crack propagation, delays crack nucleation and increases the fatigue limit. LOOK BEYOND
Open the catalog to page 12FORGING VALUES IN DESIGN We design customised solutions according to customer needs to improve thermostability, modularity, comfort and reliability.
Open the catalog to page 13RESILIENTwheel Our resilient wheel use modular rubber components that can easily meet customised design requirements, simplifying maintainability and improving comfort. Tyre steel grades are optimized to reduce wear and RCF. Innovative portal axle design for low floor LRVs. Total Life Cycle Cost is reduced and its modularity grants easy assembly, disassembly and inspection. Thermostable (i.e. “low-stress") wheels designed to limit deformations and internal stresses caused by thermal loads during tread braking. LOOK BEYOND
Open the catalog to page 14FORGING VALUES IN SILENCE Our noise-reduction solutions from the Syope® family are designed to significantly reduce wheel noise emissions, thereby limiting the impact of noise pollution on people and ecosystems.
Open the catalog to page 15SYOPE® PANEL • No modification of the wheel original geometry • No screws for damper fixing SYOPE®ring • No screws for damper fixing • Cost-effective solution LUCCHINIrs SYOPE® LAYERS • Able to withstand high temperatures (500°C) caused by excessive braking SYOPE® BLOCKS • No modification of the wheel original geometry • No screws for damper fixing • Efficient against curve noise LOOK BEYOND
Open the catalog to page 16We deliver maintenance solutions that improve asset reliability and reduces capex. We take care of all the stages, from wheel manufacturing to wheelset, bearing inspection facilities and reprofiling services.
Open the catalog to page 17TOTAL WHEELSET CARE Extend Asset Life Cycle HELPING TO KEEP YOUR ASSETS OPERATIONAL, AND YOUR TRAIN FLEET REMAINS IN SERVICE. Reduce Maintenance Costs Fewer Interventions
Open the catalog to page 18SUSTAINABLE AND RESILIENT SUPPLY CHAIN STARTING AT THE SOURCE. GREEN ID The Green ID is a document reporting the Data of the exact Carbon Footprint of a product in accordance with ISO Standard 14067:2018. FORGING VALUES IN TRACEABILITY We ensure an integrated production process based on the circular economy principle: from scrap to finished product and after sales services.
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